Into yokuphonononga

Ukunceda umenzi wamayeza ohamba phambili kwihlabathi liphela okhula ngokukhawuleza ukuba andise umthamo wokugcina, aphucule ukuchaneka kwempahla esetyenzisiweyo, ahlangabezane nemigangatho engqongqo yokuthobela imithetho yamayeza, kwaye alungiselele ukwandiswa kwemveliso kwixesha elizayo—ngaphandle kokwandisa indawo yokuqala yesakhiwo sendawo yokugcina impahla.

Imfuno yemveliso yamayeza kwihlabathi liphela iyaqhubeka isanda unyaka nonyaka, nto leyo ezisa iimfuno ezingqongqo zokusebenza kwiindawo zokugcina izinto zamayeza. Abavelisi bajongene noxinzelelo oluphindwe kabini: ukukhulisa amandla okuthwala izinto zokugcina kunye nokuthobela imigangatho engqongqo yolawulo lweshishini. Ukwandiswa okuqhubekayo kwee-SKU zemveliso, imithetho yokulandelela yonke into efunekayo, kunye nokukhawulezisa amazinga okutshintsha kwezinto ezisetyenzisiweyo kwenze iindlela zemveli zokusebenza kweendawo zokugcina izinto ngesandla zingasebenzi kakuhle kwaye zibe yingozi kulawulo lokuthobela imithetho.

Umthengi wethu, umenzi wamayeza odumileyo kwihlabathi liphela, waqhubeka nokwandisa ngokukhawuleza ubungakanani beshishini. Indawo yokugcina impahla yokuqala ifikelele kumda wayo omkhulu wokugcina impahla, kwaye ukuphathwa kweforklift ngesandla kwaba yingxaki enkulu yokusebenza. Okwangoku, umzi-mveliso wawungenawo umhlaba owongezelelweyo wokwakha iindawo ezintsha zokugcina impahla. Umthengi wayefuna ngokungxamisekileyo inkqubo yokugcina impahla ekrelekrele eyenzelwe wena enokuphakamisa ngokukhawuleza uxinano lweendawo zokugcina impahla, ifezekise ulawulo oluchanekileyo lwenkqubo yonke yezinto ezisetyenzisiweyo, ihlangabezane nokubekwa kweendawo zamayeza kunye nemithetho yokuthobela imithetho yokulwa nongcoliseko olunqamlezileyo, kwaye igcine indawo enokwandiswa ukuze ihambelane nokukhula kwemveliso ixesha elide—konke oku kusekelwe kwisakhiwo sendawo yokugcina impahla esikhoyo ngaphandle kokwandisa indawo yaso yomgangatho.

1.Ukunqongophala okukhulu komthamo wendawo yokugcina impahla

Umthamo weshishini lomthengi wakhula ngokukhawuleza, kwaye indawo yokugcina impahla yokuqala kunye nomthamo wokungenisa impahla ngaphakathi nangaphandle awuzange ukwazi ukuhambelana neemfuno zemveliso, nto leyo eyayifuna inkqubo yomthamo omkhulu enokukwazi ukwandiswa ukuze kukhule kwixesha elizayo.

2.Imigangatho yokuthobela imithetho eqinileyo yoshishino lwamayeza

Indawo yokugcina impahla yamayeza inyanzelisa imithetho engqongqo yolawulo oluzimeleyo lwebhetshi, ukwahlulwahlulwa kwendawo yemveliso, ukuthintela ungcoliseko olunqamlezileyo kunye nokulandelelwa kwempahla yonke ngomjikelo wobomi. Iindawo zokugcina impahla eziqhelekileyo ezisetyenziswa ngesandla zijongene nemingcipheko ebalulekileyo yokuthobela imithetho kuquka ukudideka kwempahla, iimpazamo zokusebenza kwabantu kunye nokugcinwa okuxutyiweyo kweentlobo ezahlukeneyo zeebhetshi, nto leyo efuna ukuba kubekho imisebenzi yokulawula iindawo ezisemgangathweni kunye nolawulo lwebhetshi oluzenzekelayo.

3.Akukho gumbi lokwandisa indawo yokugcina impahla

Ukwakhiwa kwakhona komhlaba nezakhiwo kwakuthintelwe ngokungqongqo; injongo ephambili yayikukufikelela ngokupheleleyo kwindawo ethe nkqo yesityalo esikhoyo, kuthintelwe utyalo-mali olutsha lokwakha, kwaye kufinyezwe umjikelo wokunikezelwa kweprojekthi.

4.Ukusebenza kakuhle okuphantsi kunye nokuchaneka okungalunganga kokusebenza ngesandla

Ukuphathwa ngesandla kwe-forklift yendabuko bekungenakukwazi ukuhlangabezana nemigangatho ephezulu yeshishini lamayeza yesantya sokufikelela kwiimpahla, ukuchaneka kokukhetha kunye nokhuseleko lokusebenza kwindawo. Umthengi wayelindele ukuba i-automation epheleleyo inciphise ukungenelela kwabantu kwaye izinzise ukusebenza kakuhle kokungena nokuphumayo.

Zonke iindawo ezibangela intlungu zazinxulumene: ishishini lalifuna ukugcina iimpahla ezingaphezulu, lilawule ngokuchanekileyo isitokhwe, likhawulezise ukugcinwa nokufunyanwa kwezinto, kwaye liqinisekise ukusebenza ngokukhuselekileyo, ngelixa lilawula iindleko zomhlaba nokwakha ngaxeshanye. Izakhono zoyilo lobunjineli obudibeneyo kuphela ezazinokwanelisa zonke iimfuno ezidityanisiweyo ngaxeshanye.

Kutheni i-Everunion Icebise Isisombululo se-Hybrid AS/RS + 4-Way Shuttle

Iqela lobunjineli eliyingcali lase-Everunion lenze uphando olunzulu ngeemeko zokwakha zabathengi, iindlela zokuvelisa kunye nemida yokulawula, kwaye ekugqibeleni liyile inkqubo yokugcina izinto ezinoxinano oluphezulu edibanisa i-AS/RS Crane System kunye ne-4-Way Shuttle Racking.

Esi sisombululo sidibeneyo sidibanisa ngokwendalo inzuzo yokusetyenziswa kwendawo ethe nkqo kweekhreyini ze-AS/RS eziphakamileyo kunye nokukwazi ukufikelela ngokuthe tye kwiindlela ezininzi eziguquguqukayo ze-four-way shuttles, ukwenza indawo yokugcina izinto ezininzi, ukuhamba kwezixhobo kwiindawo ezahlukeneyo ngaphakathi kweerakhi, uyilo olunokukhuliswa oluqhelekileyo, ukucwangciswa okuzimeleyo kweendidi ezahlukeneyo zezinto ezikhoyo, kunye nokuphuculwa okubanzi kokusebenza kakuhle kweendawo zokugcina impahla. Sisombulula ngokugqibeleleyo iingxaki ezininzi zokunqongophala kwendawo, ulawulo lokuthobela imithetho kunye nokusebenza okuphantsi kwezandla ezijongene namashishini amayeza.

Isisombululo esipheleleyo sokuSebenza koBunjineli

Inyathelo 1: Uphando lweWarehouse kunye noHlalutyo lweMigqaliselo kunye neMiqathango

Kwinqanaba lokuqala leprojekthi, i-Everunion yathumela iqela leengcali ukuba liqhube umsebenzi wophando olupheleleyo kwindawo, lugubungela isakhiwo, ubude obucacileyo obukhoyo, umthamo wokuthwala umthwalo kumgangatho, iinkcukacha zokhuseleko lokukhusela umlilo, iimfuno zokugcina kunye nokwahlulahlula amayeza, kunye nemisebenzi ekhoyo yokusebenza engenayo/ephumayo.

Iqela lilungise yonke imiqathango engqongqo yendawo yokugcina impahla, laqinisekisa ukuphakama okuphezulu okusebenzisekayo okuthe nkqo, uyilo lwegumbi lomlilo kunye nemigangatho yokwahlulahlula imveliso, laza labeka isiseko sedatha esichanekileyo soyilo lwenkqubo olucwangcisiweyo olulandelayo.

Inyathelo lesi-2: Uyilo lweNkqubo yoBuchule kunye noCwangciso loBunjineli

Ngokusekelwe kuyo yonke idatha yophando kunye neemfuno zomthengi zemveliso kunye nokuthobela imithetho, iqela loyilo lithathe inkqubo yekreyini ye-AS/RS ende engama-21 yeemitha njengesakhelo esiphambili solwakhiwo, ehambelana ne-7.3 yeemitha ezinzulu ze-shuttle racking ezineendlela ezine njengeyunithi yokugcina izinto ephambili.

Iqela ligqibezele ucwangciso oluchanekileyo lwendawo kuzo zonke iindawo zokugcina iipalethi ezili-11,630, lafumana ulawulo oluzimeleyo lokwahlulahlula iindidi ezahlukeneyo zeemveliso kunye neebhetshi ngokuhambelana neemfuno zolawulo lwamayeza, kwaye lagcina unxibelelwano lokwandiswa kwemodyuli kuyilo lulonke ukuxhasa ukukhula kwamandla oshishino lomthengi kwixesha eliphakathi nelide. Okwangoku, ingqiqo yonxibelelwano iyonke yenkqubo yolawulo lwe-WMS yokugcina impahla kunye nenkqubo yolawulo lwezixhobo ezizenzekelayo yayimiselwe kwangaphambili kuyilo loyilo.

Inyathelo lesi-3: Ukwenziwa kweMveliso echanekileyo kunye nokuHlanganisa iNkqubo epheleleyo

Emva kokuba umzobo woyilo ugqityiwe, i-Everunion yaqalisa ukwenziwa kwezixhobo eziphambili ngokuchanekileyo, kuquka ii-stacker cranes, ii-shuttles ezineendlela ezine kunye nezinto zokwakha ii-rack. Zonke iikhonkco zemveliso zamkele imigangatho engqongqo yokulawula umgangatho ukuqinisekisa uzinzo lwesakhiwo, ukuchaneka kokusebenza kunye nokhuseleko lwangaphakathi lwezixhobo.

Ngokuhambelana nokuveliswa kwezixhobo, iqela ligqibezele ukucwangcisa nokulungisa ii-debugging zenkqubo ye-WMS kunye nenkqubo yokulawula izixhobo kwangaphambili, lifezekisa ulungelelwaniso olungenamthungo lolawulo lwendawo yokugcina izinto, ucwangciso lomsebenzi olukrelekrele kunye nokusebenza kwezixhobo ngokuzenzekelayo, labeka isiseko sokwakhiwa okusebenzayo kwindawo.

Inyathelo lesi-4: Ukufakwa kwindawo, Ukuqaliswa Okupheleleyo kunye nokwamkelwa kweProjekthi

Emva kokuba zonke izixhobo zisiwe kwindawo yeprojekthi, iqela lokwakha lase-Everunion ligqibile ukudibanisa iirakhi, ukufaka iikreyini kunye neeshuttle, kunye nokulungisa ii-whole-set system control system ngokweshedyuli yokwakha evunyelwene ngayo.

Uvavanyo lokusebenza olulinganisiweyo olungenamthwalo kunye nolunemithwalo epheleleyo lwenziwe ngokuphindaphindiweyo ukuqinisekisa zonke izalathisi zokusebenza eziphambili ezifana nokuchaneka kokufikelela kwiimpahla, isantya sokusebenza kwezixhobo kunye nemisebenzi yokukhusela ukhuseleko lokutshixa, ukuqinisekisa ukuba zonke iiparameter ziyahlangabezana ngokupheleleyo nemigangatho yoyilo ngaphambi kokuba inkqubo iqaliswe ngokusesikweni. Iqela lihambe nomthengi ukuze agqibezele zonke iinkqubo zokwamkela kwaye anikezele ngamaxwebhu apheleleyo okusebenza kunye nokugcinwa.

Iziphumo ezilinganiswayo zeProjekthi

• Uxinano lwendawo yokugcina izinto lunyuke ngama-65%

Ukudityaniswa kwendawo yokugcina impahla ende ethe nkqo enemilinganiselo emithathu kunye nendawo yokugcina impahla ebanzi eneendlela ezine kuphakamise kakhulu ubungakanani bepalethi kwindawo nganye yomgangatho, kwanciphisa ngempumelelo uxinzelelo lokugcina impahla yomthengi ngaphandle kokwandisa indawo yesakhiwo sendawo yokugcina impahla.

• Ukusebenza kakuhle kokungena nokuphuma kwempahla yokugcina impahla okukhawulezileyo kakhulu

Izixhobo zokugcina nokubuyisa izinto ngokuzenzekelayo zithathe indawo yokusebenza kwe-forklift ngesandla, zasusa ixesha lokulinda nelokuhamba elibangelwa kukucwangcisa ngesandla, zaza zaphucula kakhulu isantya sokuphendula kwiindawo zokugcina izinto eziluhlaza kunye nokuhanjiswa kwemveliso egqityiweyo.

• Ukuchaneka okuphezulu kwesitokhwe kunye nokulandeleka okupheleleyo

Ukudibanisa izixhobo ezizenzekelayo kunye nenkqubo ye-WMS kufezekisa ukubopha iipallets, iibhetshi kunye neendawo zokugcina izinto, kususa iimpazamo zokubala kwabantu, kwaye kuxhasa ukulandelwa kwebhetshi epheleleyo efunekayo kulawulo lwamayeza.

• Ukhuseleko lokusebenza oluphuculweyo kunye nokuthembeka kwenkqubo okuzinzileyo

Inkqubo yolawulo olukrelekrele oludibeneyo kunye nolwakhiwo olusemgangathweni lwerakhi kunciphisa iingozi zokungaphumeleli kweempazamo zabantu kunye nezixhobo, kuthintelwe iingozi zokhuseleko ekusebenzeni ngesandla kwindawo ephakamileyo, kwaye kuhlangatyezwane ngokupheleleyo nemigangatho yokhuseleko ephezulu yeendawo zokugcina amayeza.

• Iindleko zokusebenza ezipheleleyo ezincitshisiweyo zexesha elide

Ukusetyenziswa kwendawo okuphezulu kususa isidingo sokwakhiwa kwezityalo ezintsha, konga utyalo-mali olukhulu lomhlaba kunye neendleko zokwakha; ukwenza izinto ngokuzenzekelayo kunciphisa igalelo labasebenzi ixesha elide, nto leyo ebangela ukuphuculwa kweendleko rhoqo kulo lonke ixesha lobomi bezixhobo.

• Ukwandiswa kwendawo yokugcina impahla kwixesha elizayo kukwandiswe indawo yokugcina impahla.

Uyilo lwenkqubo yemodyuli lugcina ulwandiso lwezixhobo kunye nolwandiso lweendawo zokugcina izixhobo, olubonelela ngenkxaso yobugcisa ethembekileyo yokukhula okuzinzileyo kwamandla okuvelisa komthengi kwiminyaka embalwa ezayo.

Ixabiso Elipheleleyo Leshishini Linikezelwa

✔ Umthamo wokugcina izinto owandisiweyo kakhulu ngaphandle kokwakhiwa kwefektri entsha okanye ukwandiswa kwendlu yokugcina impahla

✔ Isantya sokusetyenziswa kweempahla ezigciniweyo kunye nesantya sokulungiswa kwee-odolo siphucuke ngokumangalisayo

✔ Ukulandelelana kweenkqubo ezipheleleyo kunye nokwahlulahlula ngokwemigangatho ukuhlangabezana neemfuno zokuthobela imithetho yamayeza

✔ Ukuthembela kakhulu kubasebenzi abasebenza ngezandla kunye nokunciphisa iindleko zomsebenzi zexesha elide

✔ Kususwe iingozi zokusebenza ngesandla kwiindawo eziphakamileyo kwaye kwaphakanyiswa inqanaba lokhuseleko lwangaphakathi lwendawo yokugcina impahla.

✔ Ixabiso eliphantsi lobunini bomjikelo opheleleyo wobomi benkqubo yezinto zokugcina impahla

✔ Indawo ebekelwe umlinganiselo kunye neendawo zobugcisa ezilungelelaniswe nokwandiswa kwamandla emveliso kwixesha elizayo

Nokuba uceba indawo yokugcina izinto ezikrelekrele entsha okanye uphucula indawo yokugcina izinto yendabuko ekhoyo, i-Everunion ibonelela ngezisombululo ze-otomatiki ze-warehouse ezipheleleyo eziquka uyilo lwesicwangciso esenziwe ngokwezifiso, ubunjineli bobuchwephesha, ukuveliswa kwezixhobo ezichanekileyo, ukufakwa kwindawo, ukuqaliswa kwenkqubo yonke kunye nenkxaso yexesha elide emva kokuthengisa.

Ukuba ishishini lakho likwajongene nendawo yokugcina enganeleyo, ukusebenza kakuhle ngesandla okanye iimfuno ezingqongqo zolawulo lokuthobela imithetho yeshishini, nxibelelana neqela lethu lobunjineli bobuchwephesha ukuze ufumane isisombululo sendawo yokugcina impahla ezenzekelayo esenziwe ngokwezifiso ngokupheleleyo esilungiselelwe iimeko zakho zemveliso kunye nezothutho.

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