Izifundo zeTyala: Ukuphunyezwa okuPhumeleleyo kweNkqubo yokuGcina nokuBuyisa eZenzekelayo

Iivenkile zokugcina impahla ngoku ziyatshintsha ukusuka kwindlela eqhelekileyo ukuya kwiinkqubo ezizimeleyo ngokupheleleyo. Abasebenzi abasadingi kuhamba phakathi kweendlela ukuze bafumane impahla. Iinkqubo zokugcina kunye nokubuyisa ngokuzenzekelayo , okanye ebizwa ngokubaAS/RS , sisisombululo sokwenyani nesisebenzayo kwiimfuno zolawulo lwezinto zanamhlanje ezikhawulezayo. Endaweni yokuba abasebenzi bachithe ixesha bezama ukufumana iimpahla, inkqubo yerobhothi ilanda izinto ize izibuyisele kwindawo ekhuselekileyo yokusebenza.

Enye yezona nzuzo zinkulu zezi nkqubo kukusetyenziswa kwazo kwendawo. Zinokwandiswa ngokuthe nkqo nangokuthe tye ngezithuba ezimxinwa kakhulu phakathi kweepalethi. Le nkqubo inokuxhasa ukuphakama kwendawo yokugcina izinto ezithe nkqo ukuya kuthi ga kwiimitha ezingama-50. Oku kwandisa umthamo wendawo yokugcina izinto ngemitha yesikwere nganye yendawo yokugcina impahla. Iinkampani ezininzi ziphendukela kwi-As/Rs ukujongana neengxaki zazo zokusebenza.. Ezona zinto ziphambili eziqhuba i-automation zezi:

● Ukunqongophala kwabasebenzi

● Iindleko zePropati ezinyukayo

● Imfuneko Yokusebenza Esebenza iiyure ezingama-24 ngosuku, iintsuku ezisi-7 ngosuku

Iirobhothi azisabonwa njengophuculo oluphezulu. Yintsika ebalulekileyo yokwenziwa kwezinto ezikrelekrele zanamhlanje ezifuna utshintsho lwekhonkco lobonelelo lwedijithali. Masiqonde indlela ezi nkqubo ngokuzenzekelayo ezizisombulule ngayo iingxaki zokwenyani.

Uphuhliso lweZisombululo zoLondolozo lweNdawo yokugcina impahla

Imida yeNdlela yokuGcina iiShelfu zeMveli

Izisombululo zokugcina eziqhelekileyo ezisebenzisa indlela yokukhetha iirakhi zisaxhaphake kakhulu. Zibonelela ngokukhetha okupheleleyo. Nangona kunjalo, ziya zingasebenzi kakuhle. Zifuna indawo eninzi kakhulu yeendlela, nto leyo ebangela ukuba kuchitheke indawo enkulu ethe nkqo. Ukunciphisa ukusetyenziswa kwendawo yomgangatho, ii-warehouses zisebenzisa kancinci izisombululo zokugcina ezinoxinano olukhulu ezifana neenkqubo zokufaka iirakhi zokuqhuba kunye neenkqubo zokufaka iirakhi zokubuyela umva. Nangona zigcina indawo yomgangatho, ziza nokukhetha izinto kakubi kunye nemiqathango engqongqo ye-FIFO okanye ye-LIFO, nto leyo eyenza ukuba zingafaneleki kwiimeko ezifuna ukufikelela rhoqo kwiipalethi nganye.

Iirobhothi Zanamhlanje: Ukuguquguquka kunye noKwakha Okukrelekrele

Uhambo oluya kwiindawo zokugcina impahla ezinerobhothi ngokupheleleyo luqale ngenkqubo eyenzelwe ukuhambisa i-AS/RS enemithwalo yeeyunithi. Ezi nkqubo zisebenzisa ii-crane ezinde ezineepayile ezizinzileyo. Ezi ziphakamisa imithwalo enzima enepalethi ukuya kuthi ga kwi-1,500kg.

Namhlanje, izixhobo zanamhlanje ziyayeka ukusebenzisa oomatshini abasisigxina ukuya kwindlela yerobhothi ezimeleyo neyahlulwe ngokweemfuno. Omnye wemizekelo ephambili kunye nokwamkelwa okuphucukileyo kwezobuchwepheshe ziinkqubo ze-pallet shuttle ezineendlela ezine. Ezi robhothi zinokuhamba kwiigridi zeshelufu ze-3D ezintsonkothileyo ukuze zisebenzise indawo kakuhle. Zibonelela ngezi zinto zilandelayo:

● Ukusebenza iiyure ezingama-24 ngosuku, iintsuku ezisi-7 ngosuku

● Ukwanda kwemisebenzi kwiRobhothi

● Ulawulo lweSoftware oluPhakathi

● Iindlela Zokusebenza ZeeRobhothi Ezisasazwe Ngamandla

● Ukulungiswa Kwendlela Esekelwe kwi-AI

● Uyilo oluKhululekileyo noluguquguqukayo

Izinto eziphambili zeNkqubo yeWarehouse ye-AS/RS ephumelelayo

Izixhobo zeRobotic kunye noYilo lweZakhiwo

Izixhobo zale nkqubo zixhomekeke ekusebenzeni kweerobhothi ezikhethekileyo. Ikwafuna ulwakhiwo oluthembekileyo ukuze kuthuthwe izinto ezinzima. Ezi robhothi zisebenzisa iilifti ezizenzekelayo okanye ii-crane ze-stacker ezinokufikelela lula kubude beemitha ezingama-40. Zizivumela ukuba zihambe kwicala elithe nkqo.

I-shuttle nganye eneendlela ezine okanye irobhothi ineeseti ezimbini zamavili ahlukeneyo. Oku kuvumela ukuba ziqhube ngqo phantsi kwendlela ethile zize zihambe ecaleni ziye eshelufini. Azidingi kujikeleziswa komzimba, nto leyo enceda ngokuchanekileyo. Ngelixa le nkqubo ikwanazo neendlela zokuphakamisa ezidibeneyo ezihambisa iimpahla phezulu nasezantsi kwi-shuttle eneendlela ezine, iinqwelo zerobhothi ngokwazo zinokuhamba phakathi kwamanqanaba ahlukeneyo okuseta. Iishelufu zokugcina isinyithi kufuneka zibe zezixhobo eziqinileyo nezihlala ixesha elide. Ukuchaneka kwazo okugqithisileyo kubalulekile ekuchanekeni kwerobhothi. Ngokwesiqhelo, impazamo evunyelweyo kwizakhiwo ingaphantsi kwe-±2 mm. Ezi robhothi ziyakwazi ukusebenza kwiindawo ezimnyama nezishushu kakhulu zokuqandisa -30 ℃ .

Ulungelelwaniso lweSoftware ekrelekrele

Ukusebenzisa inethiwekhi enzima kangaka yezixhobo ezinokulandelela, ukufumana okanye ukutshintsha izinto zokugcina kunokuba nzima. Inkqubo yolawulo lwendawo yokugcina impahla ephezulu (i-WMS) idibanise zonke iirobhothi ukugcina ukubonakala kwempahla ngexesha langempela kunye nokwenza izicwangciso zokuhamba kwezinto ezingenayo neziphumayo . I-WMS ikwasebenza njengesoftware yenkqubo yokuhambisa ekrelekrele . Iqinisekisa ukuba eyona nto iphambili inikwa ukuhanjiswa okubalulekileyo kwaye ilinganisela umthwalo womsebenzi ngokulinganayo phakathi kweerobhothi.

I-WCS iqinisekisa ukuba yonke intshukumo yeerobhothi ihambelana neelifti kunye neebhanti ezihambayo. Ezi zinto zinceda ekuphepheni ukungqubana ngexesha lokusebenza. Iinkqubo zamva nje zisebenzisa ii-algorithms zobukrelekrele be-swarm. Zivumela iirobhothi ukuba zisebenze njengeqela. Izithuthi ngokuzenzekelayo zifumanisa eyona ndlela ilungileyo nesebenzayo yokuhambisa iirobhothi.

Isifundo seTyala: Ukutshintsha kweMisebenzi yeSuzhou TZTEK Technology Co., Ltd.

Ukusombulula ukuxinana kunye nokuhamba komsebenzi okungaqhubekiyo

I-Suzhou TZTEK Technology Co., Ltd. , umenzi wezixhobo ze-optical ezichanekileyo, yayinengxaki yenkqubo yokuhlela izinto ngesandla necothayo kwindawo yokugcina impahla enemigangatho emininzi. Babenokuphakama okuphezulu kophahla, kodwa izisombululo zemveli zachitha indawo ethe nkqo, nto leyo eyabangela ukuba kubekho indawo enkulu ngokungeyomfuneko. Ukuphuma okuphezulu kokungena nokuphumayo kwakhokelela ekuxinaneni okukhulu ngexesha lexesha elixakekileyo ngenxa yokusebenza okungasebenzi kakuhle kwe-forklift ngesandla.

Iimfuno zoshishino zazifuna indawo yokugcina impahla enkulu, kodwa iiodolo ezisezantsi zazizizo zokuthunyelwa kwempahla nganye nganye. Ukupakisha iipalethi ngesandla kwakunzima, kwakusoloko kukho iimpazamo, kwaye kunzima ukuzilandelela ngedijithali. Ngaphezu koko, ukuxhomekeka ekuphatheni ngesandla kwabangela ukuguquguquka kwezinto kwaye kwadala iingozi ezinkulu zokhuseleko ngenxa yokuxubana kwabasebenzi kunye nezithuthi.

Inkqubo ye-AS/RS enxulumeneyo: Ipallet enoxinano oluphezulu i-AS/RS yokugcina nokubuyisela ngaphandle komthungo

Ubunjineli obuChwepheshe obunesisombululo esixutyiweyo

Ukulungisa oku, isisombululo sanikwa yi- Everunion Racking sesakhiwo esidityanisiweyo esinoxinano oluphezulu. Olu seto ludibanise inkqubo yokurhangqa iipallet ezinobude obuziimitha ezingama-24.5 kunye nenkqubo encinci yomthwalo omncinci webhin enobude obuziimitha ezili-15.7 . Iinjineli ziyile indlela ekhethekileyo yokujika iibhin ezincinci. Olu lwakhiwo luvumele i-crane enye ye-stacker enesantya esiphezulu ukuba ilungiselele iindawo ezimbini zokugcina ezahlukeneyo ngokupheleleyo. Igcine imali eninzi ekuthengeni oomatshini abatsha ngelixa igcina ukusebenza ngokuzenzekelayo ngokupheleleyo. Ngokongeza i-AMR okanye i-Autonomous Mobile Robot kwindawo yokudibanisa, umzi-mveliso ulungise ukuguquguquka kwawo okungaguqukiyo kwezinto. Iimpahla ngoku zazihamba imini nobusuku, iiyure ezingama-24 ngosuku, iintsuku ezisixhenxe ngeveki. Useto lokugqibela lunikezele ngezikhundla ezinkulu zepallet ezili-12,364 kunye neendawo zebhin ezingama-8,640 .

Inzuzo yezeMali neyeNkqubo

Ukusetyenziswa kwesisombululo se-Everunion Racking esicetywayo kutshintshe isakhiwo. Esi sisombululo sonyusa izinga lokusetyenziswa kwendawo yokugcina impahla nge280% , ukwandisa umthamo wokugcina ukuya kuthi ga kathathu kunomthamo wokuqala ngaphakathi kwesakhiwo esifanayo xa kuthelekiswa nokurhangqa okukhethiweyo kwendabuko.

Imfuno yabasebenzi kwindawo yokusebenza yehle nge75% , ukunciphisa iindleko zomsebenzi ngokubanzi68% Okubaluleke kakhulu, ukusebenza kakuhle kwemisebenzi yokufumana, yokuthumela kunye nokuqokelela iziqwenga kunyuke ngaphezulu kwe-80% .

Itheyibhile: Uthelekiso lweMpembelelo yoMsebenzi

IiMetriki zoKusebenza eziphambili kunye neZiphumo

Kwizakhiwo ezikwimimandla ebiza kakhulu, ixesha lokubuyisela imali lingafinyezwa libe yiminyaka emi-2 ukuya kwemi-3 (i-ROI) yokuseta. Izinto ezinegalelo elikhulu kwi-ROI ekhawulezayo kukulondolozwa kwabasebenzi kunye nokwandiswa kwezakhiwo okulibazisekileyo. Iirobhothi zenza wonke umsebenzi, ngoko ke iimpazamo zokuphatha ngesandla ziyancitshiswa99% . Igcina imali ngokuthe ngqo kwiingxaki ezikhoyo kwimpahla. Inkqubo ebiza kakhulu yokuthunyelwa kwezinto ezingafunekiyo isuswa ngokupheleleyo.

Ngaphandle kokusebenza kwemali nje kuphela, le nkqubo yenza indawo yokugcina impahla ibe yindawo ekhuselekileyo kakhulu kubasebenzi. Endaweni yokuba abasebenzi basebenze nzima, inkqubo yerobhothi inyamekela ukufunyanwa nokugcinwa kakuhle. Zizisa izinto ezilungileyo kwindawo yokusebenza elungeleleneyo eneedesika ezakhiwe kwinqanaba lesinqe. Isusa ngokupheleleyo unobangela omkhulu wokwenzakala, kubandakanya ukuphakamisa izinto ezinzima, ukunyuka iishelufu ezinde, okanye ukuhamba ngenxa yokudinwa.

Isiphelo

Ibali lempumelelo yokwenyani yeSuzhou TZTEK Technology Co., Ltd. lingqina ukuba iirobhothi azisasongezo nje sobunewunewu.AS/RS ayisosisombululo nje sokungabikho kwezixhobo zokugcina izinto kwangoko, kodwa sisisiseko samashishini ajika aye kwimveliso ekrelekrele kunye notshintsho lwedijithali. Ngokusebenzisa indawo ethe nkqo esebenzisa i-AI-drivenation, iinkampani zisebenza ngokukhawuleza kunangaphambili. Ii-warehouses ngoku zifikelela ngokuchanekileyo kokulandelela okuphantse kube ngokugqibeleleyo (99.99%).

Ukuba ufuna ukuseta okwenzelwe indawo ethile, Ukurekhodwa kwe-Everunion igxile kwizicwangciso zokugcina impahla zerobhothi. Sinikezela ngezisombululo zokugcina kunye neenkqubo zokufumana izinto ezizenzekelayo ezinokwenziwa ngokwezifiso. Ezi zinokulungisa iindawo apho indawo yakho icothayo okanye iphelelwa yindawo. Ngaba ujongene nemida yokugcina okanye iingxaki zokusebenza? Nxibelelana neenjineli zethu eziphezulu zezothutho namhlanje ukuze ufumane isicwangciso esilungiselelwe wena. AS/RS ukubonisana. Ndiqinisekile ukuba ndinokukunceda uguqule indawo yakho yokugcina impahla ibe yindawo ekrelekrele nekwaziyo ukwandiswa.

Imibuzo ebuzwa rhoqo

Q: Zeziphi izizathu eziphambili zokuba iinkampani zitshintshele kwiNkqubo yokuGcina nokuBuyisa eziZenzekelayo (AS/RS)?

A: Iinkampani zitshintshela kwi-AS/RS ukuze zijongane nezinto ezintathu eziphambili ezibangela oku: ukunqongophala kwabasebenzi, ukunyuka kweendleko zezindlu, kunye nemfuneko yokusebenza iiyure ezingama-24 ngosuku, iintsuku ezisixhenxe ngeveki. Ezi nkqubo ngoku zijongwa njengomqolo obalulekileyo wokwenziwa kwezinto ngobuchule kwanamhlanje, okwaziyo ukusebenzisa indawo ethe nkqo ukuya kuthi ga kwiimitha ezingama-50 ukunceda iindawo zokugcina impahla zigcine izinto ezininzi nge-intshi yesikwere sezindlu.

Q: Ukuphunyezwa kwetekhnoloji ye-AS/RS kuyichaphazela njani ukusebenza kakuhle kweendawo zokugcina impahla kunye nomthamo wokugcina izinto?

A: I-AS/RS iphucula kakhulu ukusebenza kakuhle kunye nomthamo ngokuphucula ukusetyenziswa ngokuthe nkqo. Ukuphunyezwa kwehlabathi lokwenyani kubonise ukuba ezi nkqubo zinokunyusa ukusetyenziswa kwendawo ukuya kuthi ga kwi-280%, zinciphise iimfuno zomsebenzi ngama-75%, kwaye zinciphise amaxesha emisebenzi ngama-50%. Ukongeza, ezi nkqubo zibonelela ngokuchaneka okuphezulu kwempahla, zifikelela kwi-99.99% kwaye zisuse ngokupheleleyo inkqubo ebiza kakhulu yokuthunyelwa kwezinto ezingekho mthethweni.

Q: Zeziphi iindlela eziphucula ngazo ukhuseleko lweendawo zokusebenza kubasebenzi kwiinkqubo zokugcina izinto ezenzekelayo?

A: Ezi nkqubo zenza indawo yokugcina impahla ibe yindawo ekhuselekileyo kakhulu ngokususa isidingo sokuba abasebenzi benze imisebenzi ebangela uxinzelelo emzimbeni, njengokuphakamisa izinto ezinzima, ukunyuka iishelufu ezinde, okanye ukuhambahamba ukuze bafumane impahla. Endaweni yoko, inkqubo yerobhothi iyazithatha izinto ize izise kwindawo yokusebenza elungeleleneyo eneedesika ezakhiwe kwinqanaba lesinqe, nto leyo esusa ngokupheleleyo izizathu eziphambili zokwenzakala emsebenzini.