Amashishini ama-5 aphezulu axhamla kwiinkqubo zokugcina nokubuyisela izinto ngokuzenzekelayo (AS/RS)

Njengoko imfuno yokuhamba kwempahla ngokukhawuleza isanda, oku kudale ithuba lokuba iindawo zokugcina impahla ziphucule iindlela zazo zokusebenza. Iindawo zokugcina impahla zanamhlanje zifuna iinkqubo zokugcina nokubuyisa izinto ezintsonkothileyo ezilawulwa yikhompyutha ngokupheleleyo. Ezi nkqubo zisebenzisa iirobhothi, iishuttle, okanye iicrane ukuhambisa, ukugcina nokulungiselela izinto. Le nkqubo ibizwa ngokuba yi Inkqubo yokugcina kunye nokuBuyisa iiPallet ngokuzenzekelayo (AS/RSUkuze isebenze kakuhle le nkqubo, iirobhothi zixhomekeke kwizakhiwo ezikhethekileyo zeeshelufu ezibizwa ngokuba zii-high-precision.AS/RS iinkqubo zokurhangqa. Ziqinisekisa ukuba irobhothi inokugcina impahla iphezulu kangangoko isakhiwo sesakhiwo sibonelela ngendawo ethe nkqo.

Ngokuvumela ulungiselelo ukuba lunyuke endaweni yokuba luphume ngaphandle, olu lungiselelo lusebenzisa kakuhle indawo. Indawo yokugcina impahla eneAS/RS Zinokugcina izinto ezingaphezulu ngama-300% kunezo zoyilo zemveli ezisekelwe ngesandla. Ziyakwazi ukuguquguquka kakhulu kwaye ziyakwazi ukuphatha iimpahla ezingasetyenzwanga. Ezi ziyimfuneko kwiibhini ze-e-commerce ezikhawulezayo. Ukunyuka kweendleko zomsebenzi kuye kwabangela ukuba kusetyenziswe i-intralogistics yerobhothi esasazekileyo. Ezi zinokuphucula ukusetyenziswa kwendawo yokugcina izinto kwaye zibonelele ngokwandiswa okubalulekileyo ekukhuleni kweshishini.

Eli nqaku liza kugubungela amashishini amahlanu aphezulu axhamla ngokuthe ngqo ekusetyenzisweniAS/RS .

1. Ukuzalisekiswa koRhwebo lwe-E-commerce kunye nokuthengisa

Isantya soku-odola ngaphezu kokuseta kwendabuko

Kwintsimi yokuthenga ngesantya esiphezulu kwi-intanethi, isantya yeyona nto ibalulekileyo. Iirobhothi zanamhlanje ezihamba kwiindlela zinokuthatha izinto ngesantya esifikelela kwimigca engama-700 ngeyure. Oku kunciphisa kakhulu ixesha eliqhelekileyo lokuqokelela iodolo ngama-60% xa kuthelekiswa nemodeli yesandla yomntu ukuya kwimpahla. Endaweni yokuhamba iimayile uze emva koko uthathe ixesha lokujonga izinto, abasebenzi bahlala kwiindawo zabo zokusebenza.AS/RS imodeli isebenza ngecebo elihle kumntu olungileyo.

Ukuguquguquka kunye nokukhula

Iirobhothi zihlala zijonga isantya sokuthengiswa kwezinto. Zilungisa ngokuzenzekelayo ii-SKU ezidumileyo kufutshane neendawo zokuthumela. Le nkqubo ibizwa ngokuba yi-dynamic slotting. Inceda kwimicimbi emikhulu yokuthenga efana neBlack Friday, evumela ii-warehouses ukuba ziphathe ukunyuka kwee-odolo ngokongeza iirobhothi ezingaphezulu, nto leyo enika amandla okukhula. Ezi robhothi zinokuhamba kuzo zonke iindlela ezine (iinkqubo zeendlela ezi-4) ukuseta inani elikhulu leepallet ngaxeshanye. Zinokusingatha ii-odolo ezinzima eziqulethe izinto ezininzi ngenkxaso yokukhetha amaza.

Iimpahla Ezingakumbi Kwiindawo Eziqinileyo

Ukuba nezindlu kunokuba kubiza kakhulu. Ngeendawo zokusasaza ezidolophini ezizenzekelayo, ungaphucula uluhlu lwezinto ezisetyenzisiweyo nge-square foot ngaphandle kokufuna umhlaba owongezelelweyo.AS/RS Inkqubo isebenzisa indawo ethe nkqo. Bajonga ngenkuthalo ukuphakama kwento nganye baze balungise iishelufu ngendlela eguquguqukayo. Bapakisha iitreyi kufutshane kangange-intshi enye, beqinisekisa ukuba akukho ndawo yomoya engenanto ichithekayo.

Ukuchaneka Okungenasiphako kunye nokuphathwa kweMveliso ngokukhuselekileyo

Ukufumana iodolo echanekileyo ngokugqibeleleyo kubalulekile ukuze kubekho udumo ekuthuthweni. Iinkqubo zolawulo lweendawo zokugcina impahla zihlala zijonga zonke iirobhothi kwaye zilandelela ukuhamba kwazo ukuze zihlolwe. Into nganye iskenwa kusetyenziswa i-RFID okanye iibhakhowudi xa ingena kwi-intanethi.AS/RS Inkqubo yokurhangqa. Inceda ekufezekiseni izinga lokususa iimpazamo ezingama-99%.

Ukubuyiselwa Okukrelekrele kunye Nokucwangciswa Kwerobhothi Ekrelekrele

Le nkqubo ikrelekrele ngokwaneleyo ukuba ikwazi ukubona nokucwangcisa izinto ezibuyiswayo. Ingenza kube lula ukuhamba kwayo ngendlela echaseneyo, ivumela abasebenzi ukuba bahlole loo nto baze bayibuyisele kwintengiso. Ezi robhothi, njengenxalenye yenkqubo yokuhamba ngenqanawa eneendlela ezine, azihambi ngendlela ende njengoko kufuneka iikhreyini kunye neefolokhwe. Zingahamba phakathi kweendlela ezingenanto kunye neendlela zokugcina izinto ezingenanto.

2. Ulungiselelo lokutya neziselo

Ukuchuma kwiindawo ezibandayo kakhulu

Ukulawula ukutya okukhenkcezisiweyo kunokuba nzima. Abantu basengozini kumaqondo obushushu angaphantsi kwengqele, nto leyo eyonyusa amathuba okuba kubekho iingozi kwimizi-mveliso. Xa kuthelekiswa, inkqubo yokugcina iipallet kunye nokuqokelela izinto ngokuzenzekelayo inokusebenza kumaqondo obushushu aphantsi njenge -30C. Iirobhothi zineendawo ezifudumeleyo eziqinisekisa ukuba akukho kwakheka komswakama okunokuphazamisa impilo ye-elektroniki. Zikwasebenzisa iibhetri ze-lithium-ion ezinokusebenza iiyure ezingama-24 ngosuku, iintsuku ezisixhenxe ngeveki ngaphandle kokufuna ukutshajwa ngesandla. Le nkqubo ivumela ukuba batshaje ngexesha elifutshane lokungasebenzi elibizwa ngokuba kukutshaja kwamathuba.

Ukuphucula ukusebenza kakuhle kwamandla kunye nendawo

Indawo yokugcina izinto ezibandayo ibiza kakhulu. Ukusebenzisa indawo kakuhle kubalulekile ekuqinisekiseni ukuba kunokwenzeka kwaye ukhuphiswano lwemarike luyafikeleleka, kunye namaxabiso aqikelelweyo.AS/RS ivumela ukurhangqwa okuphezulu, okunokungena amaxesha amaninzi kwindawo encinci ebandayo. Inceda ukonga iindleko zamandla kunye neemfuno zokupholisa ukuze kulungiswe izixhobo ezisebenzisa iinjini zokutshisa zangaphakathi (ICE) ukusebenza. Ezi robots zinokusebenza kwimizi-mveliso emnyama, zinciphise ukusetyenziswa kwamandla ngaphezulu kwe-20%.

Ukukhusela Umgangatho, Ukhuseleko, kunye Nokuhamba Kokutya

Xa kusetyenzwa ukutya neziselo, akukho ngxaki xa zintsha. Kukho iinkxalabo ezibalulekileyo malunga nokuphelelwa lixesha kunye nokonakala.

● Ubutsha: Ukulawula uluhlu lwezinto ezisetyenzisiweyo ngokufaka icebo le-FIFO (First-In, First-Out). Ukuba iphelelwa lixesha kungekudala, thumela icebo lokuqala ukuze usebenzise i-FEFO (First-Expired, First-Out). Ijonga ngokukhutheleyo nayiphi na imiba yokubuyiselwa kwempahla kunye nokhuseleko.

● Ucoceko: Zonke iirobhothi kunye nezixhobo eziphatha izinto ezinxulumene nokutya azivuzi. Uhlobo lombane olupheleleyo alunawo nawuphi na umbane we-hydraulic onokuvuza kwiimveliso.

● Ukuphatha: Kwizinto ezibuthathaka, iirobhothi zitshintsha ngoko nangoko iindlela zazo zokuhamba. Zitshintsha ukuchaneka kwazo, ukukhawulezisa kunye neejika zokucotha. Zihlala zilungisiwe ukuze zihlale zithambile ngaphantsi kwe-0.5m/s 2 .

● Ukusebenza Okutyibilikayo: Ukuba irobhothi ifuna ukulungiswa, ingawuthumela ngoko nangoko umthwalo kwirobhothi elandelayo ukuze iqhubeke nokusebenza. Indlela esebenza ngayo i-WMS ivumela ukusebenza okutyibilikayo.

3. Amayeza kunye noNyango

Ukhuseleko kunye nokulandelela okulula

Xa kufikwa kumayeza alawulwa kakhulu, ukulandeleka kunye nokhuseleko kubalulekile.AS/RS ukuhambisa iimpahla kwiiyunithi ezivaliweyo. Ifuna iibheji zesazisi ezikhethekileyo ukuze uyifikelele. Le nkqubo inika ukulandeleka okupheleleyo kwibhotile nganye okanye kwikhithi yezonyango. Le nkqubo idala imbali eneenkcukacha ngayo yonke intshukumo eyenziwa yimveliso ukuze iphumelele uhlolo olungqongqo lwamayeza.

Ukukhusela Abagcini Bobomi Ababuthathaka Nababuthathaka Kubushushu

Amayeza kunye neemveliso zebhayoloji zinobuthathaka kakhulu kubushushu kunye nobomi bokugcinwa. Ukuthintela ukonakala kwee-vaccine kunye ne-biologics, ezi yunithi zenqaba ziqinisekisa ukuhambelana kobushushu nento. Ibandakanya indawo yokugcina izinto ngaphandle kokuchukumisa, nto leyo enciphisa kakhulu umngcipheko wongcoliseko. Iirobhothi zenzelwe ukuphatha izinto ezibuthathaka ngeentshukumo ezithambileyo. Irobhothi yanamhlanje enamacala amaninzi njengenxalenye yenkqubo yokuthutha eneendlela ezine inokuphatha imithwalo ukusuka kwi-50kg ukuya kwi-1,500kg.

Ukwandisa Indawo Yokuhambisa Izinto Ezingxamisekileyo Ngokukhawuleza

Kwinkonzo yezempilo, isantya sibalulekile xa kufikwa ekusindiseni ubomi. Ngeenkqubo zanamhlanje ezenzekelayo, ixesha lokucubungula ii-odolo lincitshiswa ukuya kuthi ga kwi-50%. La maxesha okukhokela ngokukhawuleza abangelwa ziimodyuli zokuphakamisa ezithe nkqo (ii-VLM). Zinokufikelela phezulu ukuya kuthi ga kwiimitha ezingama-50. Njengoko uluhlu lwezinto luhlanganiswe kakhulu, luvumela amaziko okusasaza ezonyango ukuba amiselwe kwiindawo zasezidolophini ezibizayo.

Ukuchaneka kunye noKhuseleko lwaBasebenzi

Ezi matshini zenziwe ngobuchule obuncinci. Zingabeka izinto ngokuchanekileyo kwe-±5mm. Ziqinisekisa ukuba zonke iishelufu zipakishwe ndawonye. Izixhobo azize zixinane okanye zilahleke. Abasebenzi akufuneki bagobe kwaye baphakamise iintsimbi imini yonke. Umatshini ubazisa izinto, udala imeko-bume efanelekileyo. Kwiimilo ezingahambelaniyo, ezi robhothi zinomthwalo omncinci.AS/RS uqwalaselo

4. Ukwenziwa kweeMoto kunye neMveliso enzima

Ukugcina uMgca woKuhlanganisa uFed kwaye uGuquguquka

Kukho iingcamango ezininzi ezisebenzayo kwishishini leemoto lanamhlanje. Ngokwemigaqo yokuvelisa engenamsebenzi, umzi-mveliso osebenzayo unokuba neenxalenye ezichanekileyo xa kuyimfuneko ukunciphisa inkunkuma. Ezi nkqubo zigcina izinto kwaye zizizise kumgca wemveliso xa zifuneka. Zikwaqokelela zonke iindawo ezithile ezifunekayo kwimiyalelo ebizwa ngokuba yi-kitting automation. Zizihambisa ngqo kwimigca yokuhlanganisa.

Ngamanye amaxesha kukho amazinga ahlukeneyo okusetyenziswa kwezinto. Iinkqubo zokugcina nokubuyisa izinto ngokuzenzekelayo zivumela igridi yokugcina ukuba isebenze njenge-buffer yokusebenza. Iqinisekisa ukuba ukulibaziseka kwinto enye akubangeli ukuba yonke ifektri iyeke ukusebenza. Ekubeni yonke into kwinkqubo izenzekela ngokuzenzekelayo, ezi fektri zinokuqhuba iishifti ezingayekiyo iiyure ezingama-24 ngosuku, iintsuku ezisixhenxe ngemisebenzi yokucima izibane.

Ukuphatha Ubunzima Obukhulu Ngokukhuselekileyo Nokwandisa Indawo

Izixhobo zeemoto kunye neemoto ezinkulu zinezixhobo ezinzima kakhulu. Inkqubo yokugcina nokubuyisa iipalethi ezenzekelayo inokuthwala imithwalo emikhulu ukuya kuthi ga kwi-7,000 lbs. Izenza zibe zilungele ukuthwala iibhloko ezinkulu zeenjini. Ukuze zibambe ubunzima obunzima ngokukhuselekileyo, iiyunithi zeeshelufu zenziwe ngentsimbi eqinileyo yokwakha. Iqiniswe ngeenkxaso ezingabotshelelwa phantsi kwemithwalo enamandla amakhulu.

Ngokususa nje oomatshini abaqhutywa ngabantu, iifektri zinokupakisha izinto eziluhlaza ezingaphezulu ukuya kuthi ga kwi-300% kwindawo enye. Ezi robhothi ziphucukile kwaye zisebenzisa iibraking ezivuselelayo ukuze zisebenzise amandla ebhetri kakhulu.

Umsebenzi Oyilwe Ngokuchasene Nokuqhekeka

Kwimveliso yezixhobo ezinzima, umatshini ophukileyo unokubiza izigidi zemveliso ebambezelekileyo. Ukuthintela oku, inkqubo isebenzisa iinqanawa ze-shuttle ezisasazekileyo. Endaweni yokuxhomekeka kwi-crane enye, uyilo oluzimeleyo nolusasazekileyo lolawulo lweerobhothi luvumela ukuqhubeka nokusebenza nokuba iyunithi enye iyasilela. Akukho kuxhomekeka komatshini omnye okanye ubuthathaka kwinkqubo.

5. Uthungelwano lweQela lesithathu (3PL)

Ukuguquguquka koLawulo lwaBathengi abaninzi

Ekubeni ii-3PLs zilawula uluhlu lwezinto ezithengiswayo kwiinkampani ezahlukeneyo, ukuba nokuguquguquka yeyona nto iphambili ezithengisa ngayo. Isoftware ekrelekrele ivumela izixhobo ukuba zihlele kwaye zahlule indawo yokugcina izinto kwiinkampani ezahlukeneyo. Ingagcina iimpahla zahlukile ngaphakathi kwigridi efanayo. Izivumelwano zokusayina ze-3PL nabathengi abatsha zinokongeza iirobhothi ezingaphezulu kwiinkqubo zazo ezineendlela ezine. Ukongezwa kwazo kuyaqatshelwa ngoko nangoko, kwaye kuzisingatha ngendlela ebanzi nelungelelanisiweyo.

Ezi robhothi ziyakwazi ukutshintshatshintsha iifolokhwe kwaye zikwazi ukuphatha ubungakanani obukhulu beepalethi kunye nezikhongozeli ezenziwe ngokwezifiso. Esi sakhiwo senza iirekhodi ezicacileyo nezingenasiphako ukuqinisekisa ukuba ukuhlawuliswa komthengi kuchanekile kakhulu.

Ukuphuculwa kweNdawo kunye ne-ROI

Indawo yenye yezona ndleko zinkulu zenkampani yezothutho. Ukuphuculwa kwayo ukusuka kwimodeli yesiqhelo kuvumela ukunciphisa ukuya kuthi ga kwi-85%. Zingasebenza kwindawo ekufutshane kakhulu enobuninzi beendawo zokugcina. Ngelixa ishishini likhula, linokusebenzisa indawo yangoku ngakumbi ngaphambi kokuba lifudukele kwenye indawo.

Iinzuzo zeRhafu eziBukrelekrele kunye nezeMisebenzi eziFihliweyo

Ukusuka ekusebenzeni ngesandla kunciphisa abasebenzi. Iirobhothi zinciphisa isidingo sabaqhubi be-forklift abaqhelekileyo abasebenzisa ii-handwriter ukuya kuthi ga kwi-75%. Endaweni yokubavumela aba bantu bahambe, basiwa kwimisebenzi yokubeka esweni ekhuselekileyo nexabisekileyo ukuze bandise ukuthembeka kwenkqubo.

Kwimimandla emininzi, ukuba ulwakhiwo olukhulu lweeshelufu lusebenza njengoncedo lwesakhiwo, urhulumente uya kubhala lonke eli sakhiwo njengezixhobo. Asithathwa njengezindlu nomhlaba. Le ngxaki inika iingenelo ezinkulu zemali. Ivumela iinkampani ukuba zithathe iingenelo zerhafu ngokuhla kwexabiso ngokukhawuleza.

Isiphelo

Inkqubela phambili ekhawulezayo kakhulu kubuchwepheshe bokugcina izinto yenziwe yaba nokwenzeka kuphela ngeerobhothi. Ziyintsika yenkampani ethembekileyo inkqubo yokugcina kunye nokubuyisa iipallet ngokuzenzekelayo (AS/RS ). Babonelela ngezisombululo zokugcina izinto ezinoxinano olukhulu kunye nokuguquguquka okuphezulu. Banceda ekusebenziseni yonke intshi yendawo, baqinisekisa ukuchaneka okuphantse kube ngokugqibeleleyo ekufumaneni nasekuthumeleni izinto, ukunciphisa abasebenzi, kunye neenkqubo ezikrelekrele. Isoftware elawula ezi robots ngoku isebenzisa i-AI ukulungisa iintshukumo zeerobhothi ngendlela edibeneyo ukuthintela iingxaki kunye nokulibaziseka.

Ihlabathi lisiya kwikamva elizimeleyo ngokupheleleyo. Isantya kunye nokuguquguquka zezona zinto zimbini zilindelweyo kwiivenkile zanamhlanje. Ezi zinto zinokwenzeka kuphela xaAS/RS inkqubo yokurhangqa. Ukuba ufuna ishishini lakho lidlulisele indlela elisingatha ngayo ukuthunyelwa kunye nokugcinwa, cinga ngokuqhagamshelana ne-Everunion Racking. Sinikezela ngezixhobo eziphezulu eziquka Uhlobo lwePallet AS/RS, Uhlobo lwebhini AS/RS , kunye namaqonga entsimbi enoxinano oluphezulu njengesisombululo esipheleleyo ukusuka ekuqaleni ukuya ekupheleni. Iqela elizinikeleyo leenjineli eziziingcali liza kubonelela ngesisombululo kwiimfuno zakho ezizodwa. Ukuze uqalise, cinga ngokutyelela i-Everunion Storage ukuze ufumane ikowuteshini yasimahla kwaye uqale uhambo lwakho oluya kwi-automation ekrelekrele.

Imibuzo ebuzwa rhoqo

Q: NjaniAS/RS izisombululo ziphucula isantya sokuzalisekiswa kwee-odolo kurhwebo lwe-e xa kuthelekiswa neendlela zemveli zesandla?

Iinkqubo zerobhothi zanamhlanje ezihamba kwiireyile zinokubamba izinto ngesantya esifikelela kwimigca engama-700 ngeyure. Oku kunciphisa kakhulu ixesha eliqhelekileyo lokuqokelela iodolo ngama-60% xa kuthelekiswa nendlela yokusebenza ngesandla yomntu ukuya kwimpahla. Endaweni yokuhamba iimayile uze emva koko uthathe ixesha lokuhlola izinto, abasebenzi bahlala kwiindawo zabo zokusebenza.

Q: Kwenzeka njaniAS/RS ubuchwepheshe bugcina ukhuseleko lokutya kunye nomgangatho wemveliso kwiindawo zokugcina ukutya ezibandayo?

Ukulawula isitokhwe,AS/RS iphumeza icebo le-FIFO (First-In, First-Out). Ukuba into sele iza kuphelelwa lixesha, iyithumela kuqala isebenzisa icebo le-FEFO (First-Expired, First-Out). Le nkqubo ijonga ngokukhutheleyo iibhetshi zokubuyiselwa kwempahla kunye nemiba enokubakho yokhuseleko. Zonke iirobhothi kunye nezixhobo zisebenza ngombane ngokupheleleyo. Isusa umngcipheko wokuvuza kweoyile ye-hydraulic kwiimveliso.

Q: Zeziphi iingenelo eziphambili zesithuba kunye nezemali kwiinkampani zeThird-Party Logistics (3PL) ezamkelayoAS/RS ?

Ukuphuculwa kwemodeli endala kunciphisa indawo efunekayo ngama-85%. Ngenxa yokuba indawo yokugcina izinto ixinene kakhulu, banokugcina izinto ezininzi kwindawo encinci. Ukuba isakhelo esikhulu seshelufu sixhasa isakhiwo sesakhiwo, urhulumente uya kubhala zonke izixhobo zesakhiwo kwiindawo ezininzi. Asingomhlaba. Esi sithuba sibonelela ngeenzuzo ezinkulu zemali.