Makampani 5 Apamwamba Omwe Akupindula ndi Makina Osungira ndi Kubweza Zinthu Okha (AS/RS)

Pamene kufunikira kwa katundu wofulumira kukukwera, zapangitsa kuti nyumba zosungiramo katundu zisinthe njira zawo zogwirira ntchito. Nyumba zosungiramo katundu zamakono zimafuna njira zovuta zosungiramo ndi kutengera zinthu zomwe zimayendetsedwa ndi makompyuta. Makinawa amagwiritsa ntchito maloboti, ma shuttle, kapena ma crane kuti asunthe, asunge, ndi kukonza zinthu. Dongosololi limatchedwa Dongosolo Losungira ndi Kubweza Mapaleti Okha (AS/RSKuti agwire ntchito bwino, maloboti amadalira mashelufu apadera otchedwa high-precision.AS/RS makina osungira katundu. Amaonetsetsa kuti lobotiyo ikhoza kusunga katunduyo pamalo okwera kwambiri monga momwe nyumbayo imaperekera malo oyima.

Polola kuti makonzedwewo akwere m'mwamba osati kunja, makonzedwe amenewa ndi osavuta kugwiritsa ntchito. Nyumba yosungiramo zinthu yokhala ndiAS/RS Zitha kusunga zinthu zokwana 300% kuposa mapangidwe achikhalidwe opangidwa ndi manja. Zimasintha mosavuta ndipo zimatha kusamalira zinthu zosakonzedwa. Izi ndizofunikira kwambiri pamabinki a e-commerce othamanga kwambiri. Kukwera kwa mitengo ya antchito kwapangitsa kuti pakhale kugwiritsa ntchito njira zoyendetsera zinthu za robotic. Izi zitha kusintha momwe malo osungira zinthu amagwiritsidwira ntchito komanso kupereka kukula kofunikira kuti bizinesi ikule.

Nkhaniyi ikufotokoza za makampani 5 apamwamba omwe akupindula mwachindunji ndi kukhazikitsidwa kwaAS/RS .

1. Kukwaniritsa Malonda Paintaneti & Kugulitsa

Liwiro la Order kuposa Makonzedwe Achikhalidwe

Mu gawo la kugula zinthu mwachangu pa intaneti, liwiro ndiye chinthu chofunikira kwambiri. Makina amakono a robotic omwe amayenda m'misewu amatha kutenga zinthu pamlingo wa mizere 700 pa ola limodzi. Izi zimachepetsa kwambiri nthawi yosonkhanitsa oda ndi 60% poyerekeza ndi njira yogwiritsira ntchito munthu ndi katundu. M'malo moyenda mtunda wautali kenako n'kutenga nthawi yoyang'ana zinthu, ogwira ntchito amakhala m'malo awo ogwirira ntchito.AS/RS chitsanzo chimagwira ntchito ndi njira yabwino yolankhulirana ndi munthu.

Kusinthasintha ndi Kusinthasintha

Maloboti nthawi zonse amayang'anira liwiro la kugulitsa zinthu. Amasintha okha ma SKU otchuka kwambiri pafupi ndi malo otumizira. Njirayi imatchedwa dynamic slotting. Imathandiza pazochitika zazikulu zogulira zinthu monga Black Friday, zomwe zimathandiza malo osungiramo katundu kuthana ndi kukwera kwa maoda pongowonjezera ma robot ambiri, zomwe zimapangitsa kuti zinthu zizitha kufalikira. Maloboti awa amatha kuyenda mbali zonse zinayi (njira zinayi) kuti akhazikitse ma pallet ambiri nthawi imodzi. Amatha kuthana ndi maoda ovuta okhala ndi zinthu zambiri kudzera mu chithandizo chotola mafunde.

Katundu Wochulukirapo mu Malo Ovuta

Kukhala ndi malo kungakhale kokwera mtengo. Ndi malo ogawa zinthu m'mizinda okha, mutha kukonza zinthu zomwe zili m'nyumba pa sikweya mita popanda kufunikira malo ena owonjezera.AS/RS Makinawa amagwiritsa ntchito malo oyima. Amayang'ana kutalika kwa chinthu chilichonse ndikusintha mashelufu mosinthasintha. Amayika mathireyi pafupi ndi mainchesi imodzi, kuonetsetsa kuti palibe malo opanda mpweya omwe akuwonongeka.

Kulondola Kopanda Chilema ndi Kusamalira Zinthu Motetezeka

Kupeza oda yoyenera bwino ndikofunikira kwambiri kuti mbiri ya kutumiza idziwike. Makina oyang'anira malo osungiramo katundu nthawi zonse amawunika maloboti onse ndikutsatira mayendedwe awo kuti awone ngati akuyendera. Chinthu chilichonse chimasanthulidwa pogwiritsa ntchito RFID kapena barcodes chikalowa mu sitolo.AS/RS dongosolo lokwezera. Zimathandiza kukwaniritsa kuchuluka kwa zolakwika 99%.

Kubwerera Mwanzeru ndi Kuyendetsa Maloboti Mwanzeru

Dongosololi ndi lanzeru mokwanira kuzindikira ndikukonzekera zinthu zobwezedwa. Likhoza kusintha kayendedwe kake m'njira yosiyana, kulola ogwira ntchito kuyang'ana chinthucho ndikuchiyikanso pamsika. Maloboti awa, monga gawo la njira yoyendera ya 4-way, satenga njira yayitali monga momwe ma cranes ndi ma forklift amafunira. Amatha kuyenda pakati pa njira zopanda kanthu ndi njira zosungiramo zinthu zopanda anthu.

2. Zakudya ndi Zakumwa Zogulitsa

Kuchita Bwino M'malo Ozizira Kwambiri

Kusamalira zakudya zozizira kungakhale kovuta. Anthu ali pachiwopsezo kutentha kwa subfrozen, zomwe zimawonjezera mwayi wowopsa m'mafakitale. Poyerekeza, njira yosungiramo mapaleti yokha komanso yopezera zinthu imatha kugwira ntchito kutentha kotsika mpaka -30C. Maloboti ali ndi malo otenthetsera omwe amaonetsetsa kuti palibe chinyezi chomwe chingalepheretse thanzi la zamagetsi. Amagwiritsanso ntchito mabatire a lithiamu-ion omwe amatha kugwira ntchito maola 24 pa sabata popanda kufunikira kuyatsidwa pamanja. Dongosololi limawalola kuyatsa panthawi yochepa yomwe sikugwira ntchito yotchedwa mwayi wochaja.

Kukulitsa Mphamvu ndi Malo Ogwiritsira Ntchito Bwino

Kusunga malo ozizira n'kokwera mtengo kwambiri. Kugwiritsa ntchito bwino malo ndikofunikira kwambiri kuti muwonetsetse kuti zinthu zikuyenda bwino komanso kuti msika ukhale wopikisana, komanso mitengo yake ikuyenda bwino.AS/RS imalola kuti malo osungira magetsi azikhala ndi mphamvu zambiri, zomwe zimatha kukwanira kangapo pamalo ozizira pang'ono. Zimathandiza kusunga ndalama zamagetsi ndi zofunikira pakuziziritsa kuti zigwirizane ndi zida zomwe zimagwiritsa ntchito injini zoyaka moto (ICE) kuti zigwire ntchito. Maloboti awa amatha kugwira ntchito m'mafakitale amdima, kuchepetsa kugwiritsa ntchito mphamvu ndi zoposa 20%.

Kuteteza Ubwino wa Chakudya, Chitetezo, ndi Kutuluka kwa Chakudya

Pokonza chakudya ndi zakumwa, palibe vuto lililonse pankhani ya kusakhala ndi chakudya chatsopano. Pali nkhawa zomveka komanso zofunika zokhudzana ndi kutha kwa chakudya ndi kuwonongeka kwa chakudya.

● Kutsopano: Kuwongolera zinthu zomwe zili mumndandanda mwa kugwiritsa ntchito njira ya FIFO (First-In, First-Out). Ngati zitha ntchito posachedwa, tumizani njira yoyamba kuti mugwiritse ntchito FEFO (First-Expired, First-Out). Imayang'anira magulu onse mosamala pa nkhani zilizonse zokhudzana ndi kubweza katundu ndi chitetezo.

● Ukhondo: Maloboti ndi zipangizo zonse zomwe zimagwira ntchito zokhudzana ndi chakudya sizimataya madzi. Mphamvu yamagetsi yonse ilibe mafuta aliwonse a hydraulic omwe angatayike muzinthu.

● Kugwira Ntchito: Pa zinthu zosalimba, maloboti nthawi yomweyo amasintha njira zawo zoyendera. Amasintha kulondola kwake, kuthamanga kwake, ndi ma curve ake ochepetsera liwiro. Nthawi zambiri amakonzedwa kuti azikhala ofatsa pansi pa 0.5m/s 2 .

● Kugwira Ntchito Mosalala: Ngati loboti ikufunika kukonzedwa, imatha kusamutsa katunduyo nthawi yomweyo kupita ku loboti ina kuti ipitirize kugwira ntchito. Kusamutsidwa kwa WMS kumalola kuti ntchito ziyende bwino.

3. Mankhwala ndi Zaumoyo

Chitetezo ndi Kutsata Kosavuta

Ponena za mankhwala olamulidwa bwino, kutsata bwino ndi chitetezo ndizofunikira kwambiri.AS/RS sunthani katunduyo m'magawo otsekedwa. Zimafunika zizindikiro zapadera kuti mupeze. Dongosololi limapereka kutsata kwathunthu kwa botolo lililonse kapena zida zamankhwala. Dongosololi limapanga mbiri yatsatanetsatane ya kayendedwe kalikonse komwe mankhwalawo amachita kuti adutse mayeso okhwima a mankhwala.

Kuteteza Zopulumutsa Moyo Zosapsa Komanso Zosatentha Kwambiri

Mankhwala ndi zinthu zachilengedwe zimakhala zovuta kwambiri kutentha ndi nthawi yosungira. Pofuna kupewa kuwonongeka kwa katemera ndi zinthu zachilengedwe, mayunitsi a nsanja awa amatsimikizira kuti kutentha kumagwirizana ndi chinthucho. Zimaphatikizapo malo osungira osakhudza chilichonse, zomwe zimachepetsa kwambiri zoopsa za kuipitsidwa. Malobotiwa adapangidwa kuti azigwira zinthu zosalimba mosavuta. Loboti yamakono yoyenda mbali zambiri monga gawo la njira yotumizira ma shuttle ya njira zinayi imatha kunyamula katundu kuyambira 50kg mpaka 1,500kg.

Kukulitsa Malo Operekera Zinthu Mwadzidzidzi Mwachangu

Mu chisamaliro chaumoyo, liwiro ndilofunika kwambiri pankhani yopulumutsa miyoyo. Ndi machitidwe amakono odziyimira pawokha, nthawi yokonza maoda imachepetsedwa ndi 50%. Nthawi zofulumira izi ndi zotsatira za ma modules okweza (VLMs). Amatha kufika mamita 1.5. Popeza zinthu zomwe zili m'sitolo zimagwirizanitsidwa bwino, zimathandiza malo ogawa mankhwala kuti akhazikike m'mizinda yokwera mtengo.

Kulondola kwa Ogwira Ntchito ndi Chitetezo Cha Ogwira Ntchito

Makina awa amapangidwa ndi microscopic kulondola. Amatha kuyika zinthuzo molondola kwambiri kuposa ±5mm. Zimaonetsetsa kuti mashelufu onse ali pamodzi. Zipangizo sizimadzaza kapena kutayika. Antchito safunika kupinda ndi kunyamula zolemera tsiku lonse. Makinawa amabweretsa zinthuzo kwa iwo, zomwe zimapangitsa kuti zikhale bwino kwambiri. Kwa mawonekedwe osasinthasintha, maloboti awa ali ndi katundu wochepa.AS/RS makonzedwe

4. Kupanga Magalimoto ndi Zinthu Zolemera

Kusunga Mzere Wopangira Zinthu Uli Wokhazikika komanso Wosinthasintha

Pali malingaliro ambiri omwe amagwiritsidwa ntchito pamakampani amakono opanga magalimoto. Malinga ndi njira zopangira zinthu zopanda mafuta ambiri, fakitale yogwira ntchito bwino imatha kukhala ndi zida zenizeni pakafunika kuchepetsa zinyalala. Makinawa amasunga zinthu ndikuzibweretsa ku mzere wopanga zikafunika. Amasonkhanitsanso zida zonse zofunikira pa malangizo otchedwa kitting automation. Amazipereka mwachindunji ku mizere yosonkhanitsira.

Nthawi zina pamakhala kuchuluka kosiyanasiyana kwa zinthu zomwe zimagwiritsidwa ntchito. Makina osungira ndi kubweza zinthu okha amalola kuti malo osungira zinthu azigwira ntchito ngati chosungira chomwe chikugwira ntchito. Zimaonetsetsa kuti kuchedwa kwa chinthu chimodzi sikupangitsa kuti fakitale yonse isiye kugwira ntchito. Popeza chilichonse chomwe chili mu dongosololi chimachitika chokha, mafakitalewa amatha kugwira ntchito nthawi zonse maola 24 patsiku, masiku 7 pa sabata, ndipo magetsi azimitsidwa.

Kusamalira Zolemera Zazikulu Motetezeka ndi Kukulitsa Malo

Ziwiya zamagalimoto ndi magalimoto akuluakulu ali ndi zida zolemera kwambiri. Dongosolo losungira ndi kutengera mapaleti lokha limatha kunyamula katundu wolemera mpaka mapaundi 7,000. Izi zimapangitsa kuti zikhale zabwino kunyamula ma block akuluakulu a injini. Kuti katundu wolemerawo agwire bwino ntchito, ma shelufu amapangidwa ndi chitsulo champhamvu kwambiri. Chimalimbitsidwa ndi zothandizira zomwe sizimapindika pansi pa katundu wolemera kwambiri.

Mwa kungochotsa makina oyendetsedwa ndi anthu, mafakitale amatha kulongedza zinthu zopangira mpaka 300% pamalo omwewo. Maloboti awa ndi apamwamba ndipo amagwiritsa ntchito mabuleki obwezeretsa mphamvu kuti agwiritse ntchito mphamvu zambiri za batri.

Ntchito Yopangidwa Polimbana ndi Kuwonongeka

Pakupanga zinthu zolemera, makina osweka amatha kuwononga ndalama zambiri pakupanga mochedwa. Pofuna kupewa izi, makinawa amagwiritsa ntchito ma shuttle fleets ogawidwa. M'malo modalira crane imodzi, kapangidwe kake kodziyimira pawokha komanso kogawanika ka maloboti kamalola kuti ntchito ipitirire ngakhale chipangizo chimodzi chitalephera. Palibe kudalira makina amodzi kapena kufooka mu makinawo.

5. Katundu wa Gulu Lachitatu (3PL)

Kusinthasintha kwa Kasamalidwe ka Makasitomala Ambiri

Popeza ma 3PL amayendetsa zinthu za makampani osiyanasiyana, kukhala osinthasintha ndiye chinthu chachikulu chomwe amagulitsa. Mapulogalamu anzeruwa amalola malo osungira ndikugawa malo osungiramo zinthu amakampani osiyanasiyana. Amatha kusunga katunduyo padera mkati mwa gridi yomweyo. Mapangano osainirana a 3PL ndi makasitomala atsopano amatha kuwonjezera ma robot ambiri ku machitidwe awo anayi. Kuwonjezera kwawo kumazindikirika nthawi yomweyo, ndipo kumawagwira m'njira yogawa komanso yogwirizana.

Maloboti amenewa ndi osinthika ndipo amatha kusintha mafoloko ndikugwira ma pallet akuluakulu komanso zotengera zapadera. Malowa amapanga zolemba zomveka bwino komanso zopanda cholakwika kuti atsimikizire kuti kulipira kwa kasitomala kuli kolondola kwambiri.

Kukonza Malo ndi ROI

Malo ndi imodzi mwa ndalama zazikulu zomwe kampani yokonza zinthu imagwiritsa ntchito. Kusintha kuchokera ku chitsanzo chachikhalidwe kumalola kuchepetsa malo okwana 85%. Amatha kugwira ntchito pamalo oyandikira kwambiri okhala ndi malo ambiri osungiramo zinthu. Ngakhale bizinesi ikukula, imatha kupitiliza kugwiritsa ntchito malo omwe alipo kale isanasamukire kumalo ena.

Ntchito Yanzeru ndi Mapindu Obisika a Misonkho

Kusiya kugwira ntchito ndi manja kumachepetsa antchito. Malobotiwa amachepetsa kufunika kwa oyendetsa ma forklift oyendetsedwa ndi manja ndi 75%. M'malo molola anthuwa kuti apite, amasamutsidwira ku ntchito zotetezeka komanso zamtengo wapatali zoyang'anira kuti awonjezere kudalirika kwa makinawo.

M'madera ambiri, ngati mashelufu akuluakulu agwira ntchito ngati chithandizo cha kapangidwe ka nyumbayo, boma lidzatcha malo onsewo ngati zida. Sichimaonedwa ngati malo ogulitsa nyumba. Chinyengochi chimapereka phindu lalikulu lazachuma. Chimalola makampani kutenga phindu la msonkho mwa kuchepa kwa mtengo mwachangu.

Mapeto

Kupita patsogolo kwachangu kwambiri kwa ukadaulo wosungira zinthu kunatheka kokha ndi ma roboti. Ndiwo maziko a kampani yodalirika njira yosungira ndi kutengera mapaleti yokha (AS/RS ). Amapereka njira zosungiramo zinthu zambirimbiri zomwe zimatha kusinthasintha mosavuta. Amathandiza kugwiritsa ntchito malo onse, kuonetsetsa kuti zinthuzo ndi zolondola kwambiri, kuchepetsa ntchito, komanso makina anzeru. Mapulogalamu omwe amayendetsa maloboti awa tsopano akugwiritsa ntchito AI kusintha kayendedwe ka maloboti mogwirizana kuti apewe zovuta ndi kuchedwa.

Dziko lapansi likupita ku tsogolo lodzilamulira lokha. Liwiro ndi kusinthasintha ndi ziyembekezo ziwiri zazikulu kuchokera ku nyumba zosungiramo zinthu zamakono. Izi zimatheka pokhapokha ngati paliAS/RS makina osungira zinthu. Ngati mukufuna kuti bizinesi yanu isamutse momwe imagwirira ntchito yotumizira ndi kusungira zinthu, ganizirani kulumikizana ndi Everunion Racking. Timapereka zida zapamwamba kwambiri kuphatikizapo Mtundu wa mphasa AS/RS, Mtundu wa bin AS/RS , ndi nsanja zachitsulo zokhala ndi mphamvu zambiri ngati yankho lathunthu kuyambira pachiyambi mpaka kumapeto. Gulu lodzipereka la mainjiniya aluso lidzakupatsani yankho la zosowa zanu zapadera. Kuti muyambe, ganizirani kupita ku Everunion Storage kuti mupeze mtengo waulere ndikuyamba ulendo wanu wopita ku automation yanzeru.

Mafunso Ofunsidwa Kawirikawiri

Q: Kodi zitheka bwanjiAS/RS Mayankho amathandiza kuti maoda akwaniritsidwe mofulumira mu malonda apaintaneti poyerekeza ndi njira zachikhalidwe zogwiritsira ntchito pamanja?

Makina amakono a robotic omwe amayenda m'njira zoyendera amatha kugwira zinthu pa liwiro la mizere 700 pa ola limodzi. Izi zimachepetsa kwambiri nthawi yosonkhanitsa oda ndi 60% poyerekeza ndi njira yogwiritsira ntchito munthu ndi katundu. M'malo moyenda mtunda wautali kenako n'kutenga nthawi yoyang'ana zinthu, antchito amakhala m'malo awo ogwirira ntchito.

Q: Kodi zimatheka bwanjiAS/RS ukadaulo umasunga chitetezo cha chakudya komanso khalidwe la zinthu m'malo ozizira osungiramo zinthu?

Kuti muwongolere zinthu zomwe zili m'sitolo,AS/RS imagwiritsa ntchito njira ya FIFO (First-In, First-Out). Ngati chinthucho chatsala pang'ono kutha ntchito, chimachitumiza kaye pogwiritsa ntchito njira ya FEFO (First-Expired, First-Out). Dongosololi limayang'anira magulu osiyanasiyana kuti aone ngati pali mavuto omwe angabwere chifukwa cha chitetezo. Maloboti ndi zipangizo zonse ndi zamagetsi. Zimachotsa chiopsezo chakuti mafuta amadzimadzi alowe m'zinthu.

Q: Kodi ndi phindu lalikulu la malo ndi ndalama zomwe makampani a Third-Party Logistics (3PL) akugwiritsa ntchito ndi ati?AS/RS ?

Kusintha kuchokera ku chitsanzo chakale kumachepetsa malo osungiramo zinthu ndi 85%. Ndi kuchuluka kwa malo osungiramo zinthu, amatha kusunga zinthu zambiri m'malo ochepa. Ngati mashelufu akuluakulu amathandizira kapangidwe ka nyumbayo, boma lidzalemba zida zonse za malo m'madera ambiri. Si malo ogulitsa nyumba. Chinyengochi chimapereka phindu lalikulu pazachuma.