Odinga Ukukwazi Mayelana Ne-Double Deep Selective Racking

Ukuphathwa kwempahla nokugcinwa kwempahla kuyizici ezibalulekile zebhizinisi lesimanjemanje. Izixazululo zesitoreji ezisebenzayo zisiza izinkampani ukwandisa isikhala, ziqondise ukuhamba komsebenzi, futhi zinciphise izindleko zokusebenza. Inketho eyodwa emisha yokuthola amandla phakathi kwabaphathi bezindlu ezigcina impahla kanye nezingcweti zempahla iwukukhetha okuphindwe kabili okujulile. Lolu hlelo luhlinzeka ngenhlanganisela yokufinyeleleka kanye nomthamo wesitoreji owandisiwe obhekana nezinselele eziningi amabhizinisi anendawo elinganiselwe yaphansi ebhekana nazo. Uma uhlola izindlela zokuthuthukisa inqolobane yakho noma isikhungo sokusabalalisa, ukuqonda izinzuzo nobunkimbinkimbi bokukhetha okuphindwe kabili okukhethayo kungase kushintshe igeyimu ekusebenzeni kwakho.

Kulesi sihloko, sizocubungula ukuthi iyini i-rack yokukhetha ejulile ephindwe kabili, izinzuzo zayo ezibalulekile kanye nezinkinga zayo, ukucatshangelwa kwedizayini okudingekayo ukuze kusetshenziswe, namanye amathiphu angakusiza ukuthi uthole okuningi kulesi sixazululo sokugcina. Noma ngabe umusha ezinhlelweni zokuqothuka kwempahla noma ufuna ukuthuthukisa ukusetha kwakho okukhona, lokhu kubuka konke kuzokuhlomisa ngolwazi oludingayo ukuze wenze izinqumo ezinolwazi.

Ukuqonda I-Double Deep Selective Racking

Ukujula okuphindwe kabili okukhethayo kuwuhlobo lwesistimu yokugcina i-pallet edizayinelwe ukwandisa isikhala se-warehouse ngokunweba ama-racks amaphalethi amabili ajule esikhundleni samarack endabuko ajule okukodwa. Ngokungafani nokuqopha okujwayelekile okukhethiwe, lapho amaphalethi agcinwa khona emugqeni owodwa, i-racking ejulile ephindwe kabili ibuyisela emuva umugqa wesibili wamaphalethi, okuphinda kabili umthamo wesitoreji ngaphakathi kobude bendawo yomugqa obufanayo. Lokhu kulungiselelwa kuwusizo ikakhulukazi ezindlini zokugcina izimpahla lapho indawo yaphansi iphezulu kakhulu kodwa ububanzi bendawo abukwazi ukonakala ngenxa yesidingo sokufinyelela i-forklift.

Isici esiyinhloko esihlukanisa i-racking ejulile kabili ukufinyeleleka kwayo. Nakuba ama-racking avamile akhethayo avumela ukufinyelela okuqondile kuyo yonke i-pallet, ama-racking ajulile aphindwe kabili adinga okokusebenza okukhethekile, okufana namaloli afinyelela ajule kabili noma okunamathiselwe kwi-forklift enwetshiwe, ukuze kukhishwe amaphalethi kumugqa ongemuva. Lokhu kusho ukuthi uhlelo luhweba ngezinga elithile lokufinyeleleka ukuze kube nokuminyana kwesitoreji esikhulu. Ukuma kwamaphalethi emigqeni emibili kunciphisa izidingo zobubanzi bendawo kodwa kwandisa ubunkimbinkimbi bokusingatha njengoba amaphalethi angaphambili kufanele ahanjiswe ngaphambi kokufinyelela kulawo angemuva.

Lolu hlelo lwama-racking lufaneleka kakhulu ekusebenzeni okunomthamo ophezulu wamaphalethi anyakaziswa njalo, kodwa nge-inventory ene-homogeneous noma engadingi ukujikeleza njalo. Ngokuvamile, i-racking ejulile ephindwe kabili iyathandwa lapho ukuphathwa kwe-inventory kulandela isu Lokugcina-In-First-Out (LIFO) noma i-First-In-First-Out (FIFO) elivumela izikhathi ezinwetshiwe zokubuyisa ama-back pallets. Isebenza kahle kakhulu ezimbonini ezifana nokukhiqiza, ukusatshalaliswa kwezitolo, kanye nokugcinwa kokudla, lapho inani elikhulu lemikhiqizo efanayo lidinga ukugcinwa kahle.

Uma ucubungula i-racking ejulile ephindwe kabili, kubalulekile futhi ukuhlola izinhlobo ze-forklift nesakhiwo se-warehouse, njengoba isistimu idinga imishini ekhethekile kanye nomklamo ocabangelayo ukugwema ukuvinjelwa. Izindlu zokugcina impahla eziningi ezibuyisela kabusha ama-rack akhona zibe ukusethwa okujulile okuphindwe kabili zithola zithola isitoreji esengeziwe ngaphandle kwesidingo sokunweba umkhondo wendawo yazo.

Izinzuzo ze-Double Deep Selective Racking

Enye yezinzuzo eziyinhloko ze-racking ekhethiwe ejulile ukwenza isikhala. Ngokuvumela ama-pallets ukuthi agcinwe ekujuleni okubili, isistimu icishe iphinde kabili umthamo wesitoreji phakathi kobubanzi be-isle obufanayo uma kuqhathaniswa namarakhi akhethiwe ajwayelekile. Lena indlela esebenzayo yezinqolobane ezivinjezelwa ukuphakama kosilingi noma i-square footage ukuze kukhuliswe amaleveli ezimpahla ngaphandle kokunwetshwa okumba eqolo.

Ukonga izindleko ngokwemvelo kuhlotshaniswa nalokhu kuthuthukiswa kokuminyana kwesitoreji. Nge-racking ejulile ephindwe kabili, izinkampani zehlisa inani lamaphasishi adingekayo, ngakho-ke zinciphisa umsebenzi kanye nesikhathi esichithwa sihamba endaweni yokugcina impahla. Amaphasishi ambalwa aphinde asho ukwehla kwezindleko zokukhanyisa, ukushisisa, nokupholisa, okunomthelela ekwehleni kwezindleko zokusebenza sezizonke. Ukwengeza, ngokwandisa indawo eqondile nevundlile, izindawo zokugcina impahla zingahlehlisa noma zigweme ukutshalwa kwezimali kwezakhiwo.

Enye inzuzo ilele ekululameni okuhlobene kwesistimu nokuvumelana nezimo. Ngokungafani nezixazululo eziyinkimbinkimbi kakhulu zesitoreji ezifana nezinhlelo zokugcina ezizenzakalelayo kanye nezinhlelo zokubuyisela (AS/RS), ukufakwa kwamarakhi ajulile okuphindwe kabili kuhilela izakhiwo eziqondile zensimbi ezingahle zihlanganiswe nezakhiwo ezikhona ze-warehouse. Ayidingi ukuguqulwa okuxakile futhi ingakalwa ngokuya ngezidingo zokugcina.

Ukuphepha nakho kuyathuthukiswa uma kwenziwa kahle. Ama-rack ajulile aphindwe kabili adizayinelwe ukuthi aqine futhi azinze, ngokuvamile enziwe ngensimbi esindayo enemishayo eqinisiwe nezisekelo zokubamba umthwalo owengeziwe ngokuphepha. Uma kuhlanganiswe nokusebenza okufanele kwe-forklift kanye nezivumelwano zokuphepha, ingozi yezingozi ezihlobene nokubuyiswa kwe-pallet ingancishiswa.

Okokugcina, uhlelo luhambisana nezinhlobo ezahlukene zezimpahla ezifakwe i-pallet. Ukuthi ugcina imikhiqizo efakwe emabhokisini, izinto zokusetshenziswa, noma izinto eziqediwe, amarakhi akhethiwe ajulile angakwazi ukubhekana nezinhlobonhlobo zezinhlobo ze-inventory, ikwenze kube yisixazululo esivumelana nezimo emikhakheni ehlukene. Kumabhizinisi afuna ukwenza lula ukusebenza ngenkathi ethuthukisa amandla okugcina, lezi zinzuzo ziyahlangana ukuze zenze izizathu eziqinile zokucabangela le nketho yokuqopha.

Izinselelo Nokucatshangelwa Ekusebenziseni I-Double Deep Selective Racking

Naphezu kwezinzuzo zayo eziningi, i-rack ekhethiwe ejulile inikeza izinselele ezithile ezidinga ukucatshangelwa ngokucophelela ngaphambi kokuqaliswa. Inkinga enkulu ukufinyeleleka. Njengoba ama-pallets agcinwa ejulile, i-pallet yangaphandle kufanele ihanjiswe ukuze ifinyelele i-pallet yangaphakathi. Lokhu kuba nomthelela ongemuhle isivinini uhla lwempahla olungabuyiswa ngalo futhi kungase kudale ukungasebenzi, ikakhulukazi emisebenzini edinga ukucoshwa njalo kwezinto ezihlukahlukene.

Ukuze kubhekwane nalo mkhawulo, izindawo zokugcina impahla ngokuvamile zidinga ama-forklift akhethekile aziwa ngokuthi amaloli afinyelela ajule kabili. Lawa ma-forklift anezimfoloko ezinwetshiwe ezikwazi ukufinyelela kuphalethi kumugqa ongemuva, okwethula izindleko ezengeziwe zokuthenga nokuqeqeshwa komsebenzisi. Akuwona wonke umqhubi we-warehouse ujwayelene nalesi sisetshenziswa, okwenza kudingeke isikhathi sokukhuphuka kanye nezingozi ezingaba khona zokuphepha uma abaqhubi bengaqeqeshwanga ngokwanele.

Izinkimbinkimbi zokuphathwa kwempahla nazo ziyanda. Ngenxa yokuthi ama-back pallets awafinyeleleki kancane, izinhlangano kufanele zigcine izinhlelo zokulandelela ezinembile nezisebenzayo ukuze kuvinjelwe ukudideka endaweni yesitoko. Ukuphatha okungalungile kungaholela ekunyakazeni kwe-pallet okungadingekile noma ukukhetha ngephutha i-pallet engalungile, okuphazamisa ukuhamba komsebenzi. Izixazululo ezizenzakalelayo zokuphathwa kwempahla noma amasistimu wokuskena webhakhodi/RFID anganciphisa lezi zingozi kodwa angase adinge ukutshalwa kwezimali okwengeziwe.

Enye inselele ukuhamba kwethrafikhi ye-forklift ngaphakathi kwamaphasishi. Nakuba ama-aisles evamise ukuba mincane ekusethweni kwama-racking ajulile okukabili ukuze konge isikhala, opharetha be-forklift kufanele baqikelele ukugwema ukungqubuzana noma ukulimala kwezakhiwo zama-rack ngesikhathi sokuqondisa. Lokhu kusho ukuthi izakhiwo zendlu yokugcina impahla kufanele ziklanywe ngokucophelela ukuze kuqinisekiswe izindlela eziphephile nezicacile, ngezinye izikhathi zidinge osayizi abalinganiselwe bephalethi noma imikhawulo ezinhlotsheni ezithile zomthwalo.

Umkhawulo wesakhiwo yinto okufanele uyiqaphele futhi. Akuwona wonke ama-rack enzelwe ukumiswa okujulile okuphindwe kabili, ngakho-ke ukuqina kwesakhiwo kufanele kuhlolwe unjiniyela ochwepheshe noma uchwepheshe wokudwengula. Ukulayisha ngokweqile noma ukufakwa okungafanele kungabangela ukungasebenzi kwama-rack, okubeka engcupheni ukulimala kwemishini nokulimala komsebenzi.

Ekugcineni, amabhizinisi kufanele alinganise lezi zinselele ngokuhambisana nezinzuzo futhi anqume ukuthi ama-racking ajulile aphindwe kabili ahambisana nokubalulekile kwawo ekusebenzeni kanye namandla ezinsiza. Ukuhlela kahle, ukuqeqeshwa, nokuqapha kunganciphisa ngempumelelo lezi zinkinga.

Idizayini Ebalulekile Nokucatshangelwa Kwesakhiwo

Ukudizayina indawo yokugcina impahla esebenza kahle enama-rack akhethiwe ajule kabili kuqala ngokuhlola ubukhulu nezinhlobo zemikhiqizo ezogcinwa. Osayizi bephalethi nezisindo, imvamisa yokunyakaza, nobude besikhathi sokugcinwa konke kunomthelela ekubekweni kanye nesakhiwo samarack. Isistimu yokubeka amarakhi kufanele ivumelane nezimo ezihlukene zokulayisha futhi ivumele ukusatshalaliswa kwesisindo esiphephile kuyo yonke imishayo nokuma phezulu.

Isici esibalulekile ukukhetha ububanzi bendawo. Nakuba i-racking ejulile ephindwe kabili ivumela ama-aisles amancane uma kuqhathaniswa namarakhi endabuko, imvume efanele kufanele igcinwe ukuze kufakwe ama-forklift akhethekile adingekayo. Amaphasishi amancane kakhulu angakhinyabeza ukusebenza noma abangele izingozi zokuphepha. Imihlahlandlela yokulinganisa ingcindezi yokulinganisa ububanzi bendawo nokuhamba ngeforklift, kucatshangelwa ukuguqula irediyo nendawo yokusebenza.

Ukwengeza, isakhiwo sendlu yokugcina impahla kufanele sihlanganise isistimu ejulile ephindwe kabili nezinye izindawo zokusebenza, njengokwamukela amadokhu, izindawo zokupakisha, nezindawo zesiteji. Umzila osebenzayo kanye nebanga elincane lokuhamba phakathi kwalezi zindawo kusiza ekwandiseni ukuhamba komsebenzi. Idizayini ye-cross-aisle kanye nezindawo eziningi zokufinyelela zingavimbela ukuvinjelwa, ikakhulukazi phakathi namahora aphakeme.

I-ergonomics nokuphepha kudlala indima ebalulekile ekwakhiweni. Ukukhanya okufanele kanye nezimpawu kuthuthukisa ukubonakala, kuyilapho onogada berack abavikelayo kanye nobhampa ekupheleni kwephasishi behlisa umonakalo wokushayisana ngengozi. Ukugcinwa njalo kufanele kuhlelwe ukuze kubhekwe ukuthi akukho yini ukuwohloka noma ukulimala kwamarack. Ukufaka imishini yokuphepha emlilweni kanye nezindlela zokufinyelela ezimeni eziphuthumayo nakho kwenza ingxenye yepulani yesakhiwo.

Ukuhlanganiswa kobuchwepheshe kuthuthukisa ukulawula kokusebenza ngaphakathi kwesistimu ye-racking ejulile kabili. Amasistimu okuphatha impahla (i-WMS) angasetshenziswa ukulandelela indawo yempahla emigqeni engemuva eyinkimbinkimbi, kuyilapho ukucosha izwi okuzenzakalelayo noma izinsiza ezibukwayo kusiza opharetha be-forklift. Ukutshala imali ku-RFID noma ekuskeneni kwebhakhodi kunganciphisa amaphutha abantu futhi kusheshise ukugcwaliseka kwe-oda.

Sekukonke, ukuklama okukhethiwe okukhethiwe okujulile okuphindwe kabili kudinga indlela ehlanganisiwe ecabangela indawo ebonakalayo, izici zomkhiqizo, ukuhamba komsebenzi, ukuphepha, nobuchwepheshe. Ukusebenzisana nezingcweti zokuklama kanye nabakhiqizi bama-rack kuqinisekisa ukuthi zonke lezi zici zihambisana nokusebenza kahle nokuphepha okuphezulu.

Imikhuba Engcono Kakhulu Yokukhuphula Ukusebenza Nge-Double Deep Selective Racking

Ukuze uvule amandla aphelele e-racking ekhethiwe ejulile ekabili, kubalulekile ukusebenzisa izinqubo ezimbalwa ezihamba phambili. Qala ngokuqeqeshwa okuphelele kwabasebenzi mayelana nokusetshenziswa kwama-forklift okufinyelela ajulile kabili, ugxile kukho kokubili ekusebenzeni kahle nokuphepha. Ama-opharetha aqeqeshwe kahle anciphisa amaphutha okukha kanye nokulimala kwama-rack, ngaleyo ndlela agcine ukugeleza okushelelayo kwe-warehouse.

Ukusebenzisa izinhlelo ezinembile nezibuyekeziwe zokuphathwa kwempahla kubalulekile. Njengoba amaphalethi angemuva kwerack angase abe nzima ukuwafinyelela, izixazululo zesofthiwe ezinikeza ukulandelela indawo ngesikhathi sangempela zisiza ukuvimbela ukudideka. Ukugcina izinqubomgomo eziqinile zokuzungezisa izinto, njenge-FIFO noma i-LIFO, eqondaniswe nendlela izimpahla ezigcinwa ngayo kuma-rack ajulile aphindwe kabili, futhi kuqinisekisa ubusha bomkhiqizo futhi kunciphisa isitoko esiphelelwe yisikhathi.

Ukuhlolwa njalo nokugcinwa kwama-racking kuyadingeka ukuze kubonakale ukuguga kanye nezinkinga zesakhiwo kusenesikhathi. Izinqubomgomo ezimayelana nemikhawulo yokulayisha kufanele zisetshenziswe ngokuqinile, kugwenywe ukugcwala ngokweqile okuphazamisa ubuqotho be-rack. Izimiso zokuphepha kufanele zibandakanye izimpawu ezicacile kuma-racks namaphasishi, okokuvikela komuntu siqu kwabasebenzi, nokuhambisana nemithetho yemboni.

Ukuthuthukisa izindlela zokukhetha nakho kunomthelela ekusebenzeni kahle. Ukuhlela ukulandelana kokukhetha ukuze o-opharetha bathole amaphalethi angaphambili kuqala lapho begcwalisa kabusha uhlu lwempahla kunciphisa isidingo sokuhlela kabusha amaphalethi njalo. Ukuhlanganisa ubuchwepheshe bokukhetha, obufana nesistimu yokukhetha ukuya ekukhanyeni noma ukukhetha okuqondiswe ngezwi, kungaqhubeza nokusheshisa izinqubo futhi kunciphise amaphutha.

Okokugcina, ukubuyekezwa ngokuqhubekayo kwesakhiwo se-warehouse kanye namamethrikhi okusebenza kubaluleke kakhulu. Ukusebenzisa ukuhlaziya idatha ukuqonda amaphethini wethrafikhi ye-forklift, izikhathi zokukhetha, nokuminyana kwesitoreji kuvumela abaphathi ukuthi bakhombe izingqinamba noma izindawo ezingasetshenziswa kancane. Ukulungiswa kwesakhiwo ngezikhathi ezithile noma ama-tweaks okusebenza asekelwe kule mininingwane kusiza ukugcina ukukhiqiza okuphezulu njengoba izidingo zebhizinisi zishintsha.

Ngokulandela lezi zinqubo ezihamba phambili, izinhlangano zinganqoba ezinye zezinselele ezingokwemvelo zokukhetha okuphindwe kabili okukhethayo futhi zidale indawo yokugcina impahla elula, ephephile, nesebenza kahle kakhulu.

Amathrendi Azayo Nezinto Ezintsha Kuma-Double Deep Racking Systems

Njengoba ubuchwepheshe buthuthuka, amasistimu ama-racking ajulile aphindwe kabili avela ngaphezu komsebenzi ojwayelekile wezandla. Ubuchwepheshe bokuzenzakalela kanye nezixazululo ze-smartwarehouse ziya ngokuya zihlanganiswa ne-racking ukuze kukhuliswe ukusebenza kahle nokunemba. Izimoto eziqondiswayo ezizihambelayo (ama-AGV) kanye nama-forklift azimele sezikwazi ukuphatha imisebenzi yokufinyelela ekujuleni okuphindwe kabili, ukunciphisa ukuncika kubasebenzisi kanye nokwehlisa izindleko zabasebenzi.

Amasistimu okukhetha amarobhothi nawo ayakhula, okuvumela ukunemba ekukhetheni amaphalethi atholakala ekujuleni kwamarack. Lawa masistimu asebenzisa izinzwa, amakhamera, nama-algorithms okufunda komshini ukuze azule kuma-aisles amancane futhi athole izinto ngaphandle kokulimaza i-inventory noma ama-rack. Ukuhlanganisa amarobhothi nezinhlelo zokuphatha i-warehouse esebenzisa ubuhlakani bokwenziwa ukuze kubikezelwe isidingo kuthuthukisa ngokuphawulekayo inzuzo yempahla futhi kunciphisa ukuphela kwesitoko.

Omunye umkhuba ubandakanya imiklamo ye-racking modular futhi adjustable. Abakhiqizi bethula ama-rack angenziwa kalula noma ahlelwe kabusha ukuze abhekane nezidingo ezishintshayo zesitoreji noma imikhiqizo emisha. Lokhu kuvumelana nezimo kubhekana nemikhawulo ethile yangaphambili yamasistimu ajulile aphindwe kabili, njengoba izinkampani zingakwazi ukujwayela ama-rack ngaphandle kokulungiswa okukhulu.

Izindlela ezintsha zokuphepha nazo zithuthukisa ukubukeka kwe-racking okuphindwe kabili. Amasistimu okuqapha kwesikhathi sangempela asebenzisa izinzwa ukuze athole ukuthinteka, ukudlidliza, noma amashifu esakhiwo, axwayisa abaphathi ngaphambi kokuthi kwenzeke izingozi. Lezi zinhlelo zihlangana nezinkundla ze-warehouse IoT zokulawula okuphakathi nendawo nokugcinwa kokuqagela.

Ukusimama kuthola ukubaluleka futhi. Izinto ezintsha zokubeka amarakhi kanye nama-coatings kunciphisa umthelela wemvelo, futhi ukukhanya kwendlu yokugcina impahla okonga amandla kanye nezilawuli zesimo sezulu kuhambisana nezinzuzo zesakhiwo esihlangene sama-rack ajulile aphindwe kabili.

Uma sibheka phambili, uhlelo lokuqopha olujulile oluphindwe kabili cishe luzoqhubeka nokuvela njengengxenye yomnyakazo obanzi we-warehouse, ukuhlanganisa ubuchwepheshe, ukuguquguquka, kanye nokusimama ukuze kuhlangatshezwane nesidingo esikhulayo somhlaba wonke sezixazululo ezisheshayo, ezinembile nezingabizi kakhulu.

Kafushane, isistimu yokuqopha ekhethiwe ejulile ekabili inikeza indlela ephumelelayo yokuthuthukisa ukuminyana kwesitoreji ngenkathi kulinganisa ukufinyeleleka nokusebenza kahle kokusebenza. Kuyisixazululo esilungele kangcono izindawo zokugcina izimpahla ezinohlu lwezimpahla ezilinganayo kanye nezinsiza ezanele zokutshala kumishini yokuphatha ekhethekile kanye nezinhlelo zokuphatha izinto. Ukuqonda izinzuzo nemikhawulo yayo, kanye nokuklama okufanele, ukunakekelwa, nokuhlanganiswa kobuchwepheshe, kungasiza amabhizinisi ukusebenzisa amandla awo aphelele.

Ngokukala ngokucophelela izinzuzo nezinselele eziveziwe, nokusebenzisa izinqubo ezingcono kakhulu ekusebenzeni nasekuklameni, izinkampani zingakwazi ukwandisa umthamo wazo wesitoreji, zehlise izindleko, futhi zithuthukise ukukhiqiza kokuhamba komsebenzi. Ukuhlanganiswa kobuchwepheshe bokuzenzakalela obusafufusa buthembisa ukuqhubekisela phambili ukuphakamisa inani namandla e-rack ekhethiwe ejulile ekabili, ukuqinisekisa ukuhambisana kwakho esikhathini esizayo sokugcinwa kwempahla yesimanje.