Drive Through Racking System Vs. Push Back Racking: Which Should You Choose?

When it comes to optimizing your warehouse storage space, choosing the right racking system is essential. Two popular options are Drive Through Racking and Push Back Racking, both offering their unique advantages and disadvantages. In this article, we will compare these two systems to help you determine which one is the best fit for your warehouse needs.

Drive Through Racking System

Drive Through Racking, also known as Drive-In Racking, is a high-density storage system that allows forklifts to drive directly into the racking system to store and retrieve pallets. This system is ideal for storing large quantities of the same product, as it maximizes the use of available space by eliminating aisles between rack rows.

One of the primary advantages of Drive Through Racking is its high storage density, allowing you to store more pallets in a smaller footprint compared to traditional racking systems. This makes it an excellent choice for warehouses with limited space. Additionally, the Drive Through Racking system is designed to accommodate fast-moving products, offering quick access to pallets for efficient order picking.

However, the Drive Through Racking system does have some drawbacks to consider. Since forklifts drive directly into the racking system, there is a higher risk of damage to the racking structure from the constant impact of forklifts. This can lead to increased maintenance costs over time. Additionally, accessing pallets in the middle of the rack may be more challenging, as forklifts must navigate through narrow aisles within the system.

Push Back Racking System

Push Back Racking is another high-density storage system that utilizes a lane of nested carts to store pallets. When a new pallet is loaded onto the cart, it pushes the existing pallets back one position, hence the name "Push Back." This system is beneficial for warehouses that need to store multiple SKUs and prioritize inventory rotation.

One of the main advantages of Push Back Racking is its versatility in storing different types of products. Since each level of the racking system can hold a different SKU, it allows for better organization and inventory management. Additionally, Push Back Racking maximizes storage space by utilizing vertical space more efficiently compared to traditional racking systems.

However, Push Back Racking does have some limitations to consider. While it offers better selectivity than Drive Through Racking, it may not be as efficient for fast-moving products that require frequent access. Additionally, the push back mechanism can be prone to mechanical failures, leading to potential downtime and maintenance costs.

Comparing the Two Systems

When deciding between Drive Through Racking and Push Back Racking, there are several factors to consider. If you prioritize high storage density and efficient use of space, Drive Through Racking may be the better option for your warehouse. However, if you need better selectivity and organization for multiple SKUs, Push Back Racking could be the ideal choice.

It's essential to assess your warehouse requirements, including the type of products you store, order fulfillment processes, and available space, to determine which racking system aligns best with your operational needs. Consider consulting with a warehouse design expert to help you evaluate the pros and cons of each system based on your specific requirements.

In conclusion, both Drive Through Racking and Push Back Racking offer unique benefits that can enhance your warehouse storage capabilities. By understanding the differences between these two systems and evaluating your operational needs, you can make an informed decision on which racking system is the best fit for your warehouse. Remember to prioritize safety, efficiency, and future scalability when selecting a racking system to optimize your warehouse space and improve overall productivity.