I-Double Deep Selective Racking: Isixazululo Esisebenzayo Sesitoreji Esiminyana Kakhulu

Esimeni sezimboni esisheshayo sanamuhla, isidingo sokukhulisa ukusebenza kahle kwesitoreji asikaze sibe sikhulu. Izindawo zokugcina izimpahla nezindawo zokusabalalisa zilokhu zifuna izixazululo ezintsha zokugcina imikhiqizo eminingi ezindaweni ezilinganiselwe kuyilapho kugcinwa ukufinyeleleka nokusebenza kalula. Enye yezimpendulo ezisebenza kahle kakhulu kule nselele ilele ohlelweni lwesitoreji olukhethekile olwakhelwe ukukhulisa umthamo we-warehouse ngaphandle kokudela ukusebenza. Lesi sihloko sihlola indlela esebenza kahle kakhulu yokugcina esithole ukunakwa okubalulekile ochwepheshe bezokuthutha nokuphathwa kwempahla emhlabeni jikelele.

Njengoba amabhizinisi ekhula futhi izinhlobonhlobo zemikhiqizo zikhula, ingcindezi yokwamukela izinhlu ezinkulu ezindaweni ezincane iyakhula. Lolu hlelo lokulondoloza alugqami nje kuphela ngamakhono alo okugcina isikhala kodwa futhi nokuvumelana nezimo kanye nokuhlanganisa kalula nezinhlaka ezikhona ze-warehouse. Ukuqonda izici zayo, izinzuzo, kanye nezinhlelo zokusebenza kungaba nomthelela omkhulu endleleni izinkampani ezibhekana ngayo namasu azo okugcina, ekugcineni zithuthukise ukusebenza kwazo, zehlise izindleko zabasebenzi, futhi zithuthukise ukusebenza kwendlu yokugcina impahla.

Ukuqonda Umqondo kanye Nedizayini Ye-Double Deep Selective Racking

Ukujula okuphindwe kabili okukhethayo kuyahluka ekukhetheni okujwayelekile okujulile okukodwa ngokuphinda kabili ukujula kwemizila yesitoreji. Lo mklamo usho ukuthi ama-pallets angagcinwa imigqa emibili ejulile, ibuyele emuva, okuvumela izindawo zokugcina izimpahla ukuthi ziphinde kabili umthamo wokulondoloza ngaphakathi kwendawo efanayo yaphansi. Isici esiyinhloko sesakhiwo salolu hlelo sibandakanya okokusebenza okukhethekile kwe-forklift okukwazi ukufinyelela kumugqa wesibili wama-rack, ngaleyo ndlela ukufinyelela okungenamthungo kugcinwa naphezu kokujula okwenyukile.

Ngokombono wesakhiwo, amayunithi amarakhi akhethayo ajule kabili ahlanganisa imishayo ye-bay ende kanye nokuphakama okuqinisiwe okukwamukela izidingo zomthwalo osindayo ohlobene nesitoreji esijulile. Ama-racks akhiwe ukuze asekele amandla esisindo esiphezulu futhi alondoloze ukuzinza, ikakhulukazi njengoba umugqa wesibili wama-pallets uqhelelene nendawo, enezela ubunkimbinkimbi emisebenzini yokubuyisa. Umklamo udinga ukunemba kwezinqubo zokukhiqiza nokufaka ukuze kuqinisekiswe ukuhambisana nokuhambisana nokuphepha.

Kudingeka ukucatshangelwa ngokucophelela lapho uhlela uhlelo lwe-racking olujulile kabili, njengoba isidingo semishini yokuphatha ekhethekile sibaluleke kakhulu. Amaloli okufinyelela noma ama-forklift anemfoloko ye-telescopic ngokuvamile asetshenziselwa ukuzulazula ekubekweni kwephalethi okujulile kahle. Ngaphandle kwesidingo semishini enjalo, izinzuzo zifaka ukuminyana kwesitoreji esithuthukisiwe kanye nokuncipha kwesikhathi sokuhamba emizilangeni, ukuthuthukisa ukusebenza kahle ezindlini zokugcina izimpahla ezinezibalo eziphezulu ze-SKU kodwa indawo yendlela elinganiselwe.

Ukusebenzisa ama-racking akhethiwe ajulile ngokuvamile kuvame ukuhlanganisa ukuhwebelana phakathi kokukhetha nokuminyana. Nakuba kunciphisa ukufinyeleleka okuthile okusheshayo uma kuqhathaniswa nezinhlelo zokujula okukodwa, ikhono lokubamba kabili inani lama-pallets kububanzi obufanayo be-aisle lifaka isandla kakhulu ekuphumeni kokusebenza lapho kulawulwa kahle. Lokhu kuyenza ifaneleke ezinqolobaneni ezibhekene nenani elikhulu lempahla ehamba kancane, lapho ukuhwebelana phakathi kokufinyelela kalula namandla okugcina kwamukelekile.

Izinzuzo Zezixazululo Zesitoreji Esiminyana Kakhulu Ekugcineni Kwesimanjemanje

Enye yezinzuzo ezibaluleke kakhulu zalolu hlelo lwama-racking kusemandleni ayo okuthuthukisa ukuminyana kwesitoreji. Njengoba indawo yokugcina impahla ibiza kakhulu futhi iyindlala, ukukhulisa ukusetshenziswa kwevolumu eqondile nevundlile kubalulekile. I-racking ejulile ephindwe kabili inika abaphathi amandla okucindezela i-inventory eyengeziwe endaweni efanayo, esusa isidingo sokunwetshwa kwe-warehouse noma isikhala esengeziwe esiqashisiwe. Lokhu kusebenza kahle kuhumusha ekongeni kwezindleko ezinkulu ku-real estate futhi kuthuthukisa imbuyiselo iyonke ekutshalweni kwezimali.

Enye inzuzo ephoqelelayo ukuthuthukiswa kokuhamba komsebenzi we-warehouse kanye nokukhiqiza. Ngokuhlanganisa isitoreji emaphaseji ambalwa, izisebenzi ze-warehouse zichitha isikhathi esincane zihamba phakathi kwezindawo, zehlisa amabanga okuhamba kanye nesikhathi sokuhamba. Lokhu kwehliswa kungasheshisa ukuqokwa kwe-oda, ukugcwaliswa kabusha, kanye nezinqubo zokuthatha isitoko. Ukwengeza, isistimu ingaklanywa ukugcina imigomo ye-inventory ye-FIFO (First-In-First-Out) noma i-LIFO (I-Last-In-First-Out), kuye ngezidingo zenhlangano.

Ukuqina nokuqina kwe-racking ekhethiwe ejulile nakho kuyizinto ezibalulekile. Lezi zinhlelo zakhelwe ukusetshenziswa isikhathi eside futhi zingamukela izinguquko kusayizi we-inventory kanye nemithwalo ye-pallet. Njengoba izidingo zebhizinisi zishintsha, amatheku engeziwe angengezwa kuzinhlaka ezikhona, noma isakhiwo singashintshwa ukuze sivumelane nezidingo zesitoreji ezivelayo. Lokhu kuvumelana nezimo kusiza indlela eguquguqukayo yokuphatha indawo yokugcina impahla engaqondana nokuguquguquka kwesizini noma amasu okunweba.

Ngaphezu kwalokho, ukuhlanganiswa kobuchwepheshe ku-racking ekhethiwe ejulile kuthuthukisa ukusebenza kahle kwayo nakakhulu. Amasistimu okuphatha i-Warehouse Management (WMS) kanye nezimoto eziqondiswayo ezizenzakalelayo (AGVs) zingahlelwa ukuze zizulazule lezi zilungiselelo zesitoreji, kuncishiswe iphutha lomuntu futhi kuthuthukiswe ukunemba ekuphathweni kwempahla. Uma kuhlanganiswe nokuhlaziywa kwedatha okuhlakaniphile, izindawo zokugcina impahla zingakwazi ukuthuthukisa amaphethini esitokwe futhi zinciphise isikhathi sokuphumula, okwenza amarakhi akhethiwe ajule kabili hhayi nje isisombululo sesitoreji esingokoqobo kodwa into esemqoka ochungechungeni lwesimanje, oluhlakaniphile lokuhlinzeka.

Izinselelo Nokucatshangelwa Ekusebenziseni I-Double Deep Selection Racking

Nakuba izinzuzo ziziningi, ukwethula amarakhi okukhetha ajulile aphindwe kabili akunazo izithiyo zakho. Enye yezinselelo ezisobala kakhulu isidingo semishini ekhethekile yokubamba impahla. Ama-forklift ajwayelekile asetshenziswa ekusetheni amarakhi okujula okukodwa awakwazi ukufinyelela kahle izindawo zokugcina ezingemuva kusistimu ejulile ekabili. Lokhu kusho ukutshala imali emalolini afinyelelekayo noma ama-forklift anemfoloko ye-telescopic, okungase kwenyuse imali esetshenziswayo futhi kudinge ukuqeqeshwa komsebenzisi.

Okunye okucatshangelwayo okubalulekile ukuncishiswa okungenzeka ekukhetheni. Ngokungafani nama-rack-deep-deep systems lapho i-pallet ngayinye ifinyeleleka khona ngokushesha endleleni, ama-pallets agcinwe kumugqa ongemuva kufanele alandwe ngokukhipha kuqala lawo angaphambili. Lokhu kunganciphisa izikhathi zokubuyiswa kwamaphalethi emigqa yangemuva, kwenze isistimu ingafaneleki kakhulu ezinqolobaneni ezinama-SKU ahamba ngokushesha, adingeka kakhulu. Ukuphathwa okusebenzayo kwe-inventory kanye namasu okufaka i-slot kuyadingeka ukuze kuncishiswe isikhathi sokuphumula futhi kwandiswe ukusebenza kahle kokufinyelela.

Ukuphepha nakho kuyisici esibalulekile lapho uklama futhi ufaka ama-rack akhethiwe ajulile. Ukujula okwenyuka kwengeza ubunkimbinkimbi ekuzinzeni kokulayisha, kwandisa ingozi yezingozi uma ama-pallets engagcinwa kahle noma uma ama-rack egcwele ngokweqile. Izindawo zokugcina impahla kufanele zihambisane nemithetho eqinile yezokuphepha, zihlole njalo, futhi ziqeqeshe abasebenzi ngokucophelela ukuze kuqinisekiswe ukuthi izinqubo zokuphatha zilandelwa ngokucophelela.

Ngaphezu kwalokho, ukuhlanganiswa nezakhiwo ezikhona ze-warehouse kungase kube inselele. Ukulungiswa kobubanzi bendawo, ukukhanya, nemizila yokufinyeleleka okuphuthumayo kungase kudingeke ukuze kufakwe isistimu entsha. Kwezinye izimo, ukuthuthukiswa kwengqalasizinda, njengokuqiniswa kwephansi noma ukulungiswa kophahla oluyisilingi, kungase kudingeke ukuze kusekelwe imithwalo ephezulu nokusebenza kwemishini.

Ukucatshangelwa kwezindleko kudlulela nangale kokuthengwa kwemishini yokuqala. Ama-warehouses kufanele abambe iqhaza ekulungisweni okuqhubekayo, ukwehla kokukhiqiza okungenzeka okuhlobene nesakhiwo sohlelo, kanye nokuqeqeshwa okudingekayo kubasebenzi abasebenzayo ukuze balawule ngokunenzuzo isistimu yokuqopha ngokujulile kabili. Ukuhlaziywa kwezindleko zenzuzo okuphelele kubalulekile ngaphambi kokutholwa, kukala izinzuzo zesikhathi eside ngokutshalwa kwezimali kwangaphambili kanye nomthelela wokusebenza.

Izicelo Kuzo zonke Izimboni Ezihlukahlukene kanye Nezinhlobo Zasezitolo

Ukuguquguquka kokukhetha okuphindwe kabili okukhethayo kwenza kube inketho ekhangayo ezimbonini eziningi. Emkhakheni wokuthengisa, lapho ukukhuphuka kwempahla yesizini kudinga ukukhulisa indawo yokugcina, le sistimu isiza ukuphathwa kwezimpahla ezinkulu kanye nesitoko sesizini engasebenzi ngempumelelo. Ngokwandisa umthamo ngaphandle kwesidingo sokunwetshwa kwezindlu ezithengiswayo, abathengisi bangakwazi ukuphatha kangcono ukuguquguquka kwesidingo futhi bathuthukise ukusabela kwe-supply chain.

Izikhungo zokukhiqiza zihlomula kakhulu ekukhetheni okuphindwe kabili okujulile ngokubeka ngempumelelo izinto zokusetshenziswa, izingxenye eseziqedwe kancane, kanye nezimpahla eziqediwe endaweni ehlangene. Lolu hlelo luvumela abakhiqizi ukuthi bagcine amazinga aphezulu we-inventory eduze kwemigqa yokukhiqiza, ukunciphisa isikhathi sokuphumula esibangelwa ukushoda kwezinto kanye nezinqubo zokuhlanganisa ezilula. Ukwengeza, ezimbonini ezibhekene nama-pallet asindayo noma imikhiqizo emikhulu njengezingxenye zezimoto noma okokusebenza kwezimboni, idizayini eqinile ye-racking ejulile ephindwe kabili inikeza ukusekelwa kwesakhiwo esidingekayo.

Ezikhungweni zezokuthutha nezokusabalalisa, ukufakwa kwevolumu ephezulu kudinga izixazululo zesitoreji ezisebenza kahle ezisiza ukugcwaliseka kwe-oda ngokushesha. Izindlu zokubeka amasudi ezijula ​​kabili ezikhethayo eziphatha amaqoqo amakhulu ama-SKU afanayo, okuqinisekisa ukuthi ukuminyana kuyakhuliswa kuyilapho ukubuyiswa kuhlala kulawulwa. Uhlelo lungasebenza ngokukhethekile uma luhlanganiswe nezixazululo ezizenzakalelayo, ukusheshisa izinqubo zokuthunyelwa kwemikhiqizo ehlukahlukene yabathengi.

Imikhakha yemithi neyokugcina ukudla nayo ibona izinhlelo zokusebenza, nakuba izimfuneko zalezi zimboni ngokuvamile zihlanganisa ukulawulwa okuqinile kwezinga lokushisa nokucatshangelwa kokuthobela imithetho. Ama-rack akhethiwe ajulile angahlanganiswa nezindawo zokugcina impahla eziqandisiwe nezilawulwa yisimo sezulu ukuze kuthuthukiswe isitoreji somkhiqizo kuyilapho kugcinwa izimiso zokukhucululwa kwendle nezokuphepha. Ukuphatha kahle kuqinisekisa ukuthi ubuqotho bomkhiqizo bugcinwa ngisho nalapho amaphalethi egcinwa imigqa eminingi emuva.

Sekukonke, lesi sixazululo sokugcina siyakwazi ukuzivumelanisa nezimo ezinqolobaneni zezikali ezihlukene, kusukela emabhizinisini amancane andisa amandla okugcina kuye emisebenzini emikhulu yamazwe ngamazwe efuna ukuthuthukisa ukusebenza kahle kwe-supply chain. Okubalulekile kusekuhloleni inzuzo yempahla, ubukhulu bomkhiqizo, kanye nokugeleza komsebenzi ukuze kuhambisane nezidingo ezithile zesistimu.

Amathrendi Azayo Nezinto Ezintsha Ezinhlelweni Zokugcina Eziminyana Kakhulu

Njengoba ubuchwepheshe buqhubeka nokuvela, indawo yezinhlelo zokugcina impahla isilungele ukuguqulwa okubalulekile. Izindlela ezintsha zokuzenzakalela, amarobhothi, kanye nobuhlakani bokwenziwa zithonya ngokujulile ukuthi amasistimu wokurakha ajule kabili aklanywa futhi asetshenziswa kanjani. Isitoreji esizenzakalelayo kanye nezinhlelo zokubuyisa (AS/RS), ngokwesibonelo, ziya ngokuya zihlanganiswa nezakhiwo zamarakhi ezijulile ezikabili ukuze kube lula ukufinyelela okushesha kuma-pallet agcinwe ekujuleni kwamarack ngaphandle kokudinga ukusebenza kwe-forklift okwenziwa ngesandla.

Ukuthuthuka kwesayensi yezinto ezibonakalayo kunomthelela ezingxenyeni zamarack ezilula neziqinile, okwenza izindawo zokugcina izimpahla zikhuphule umthamo wesitoreji ngaphandle kokuyekethisa ukuphepha noma ubuqotho besakhiwo. Izinzwa ezihlakaniphile ezishumekwe ngaphakathi kwama-rack zinikeza idatha yesikhathi sangempela mayelana nesimo somthwalo, impilo yesakhiwo, nezimo zemvelo, ezivumela ukunakekelwa okusebenzayo kanye nokunciphisa ubungozi bezingozi noma isikhathi sokuphumula.

Ngaphezu kwalokho, ukuhlaziya idatha kanye nama-algorithms wokufunda komshini kuguqula ukuphathwa kwempahla, kusiza izindawo zokugcina izimpahla ukuthi zithuthukise amasu okushaya ngamandla. Ngezibalo ezibikezelayo, izinkampani zingabikezela amaphethini esidingo ngokunembile futhi zilungise ukubekwa kwephalethi ukuze zilinganisele isivinini sokufinyelela nokuminyana kwesitoreji ngempumelelo.

Ukusimama kuba yinto ehamba phambili ekwakhiweni kwendawo yokugcina izinto, okwenza kube nezinto ezintsha ezithuthukisa ukusebenza kahle kwamandla futhi zinciphise indawo ezungezile yezinhlelo zokulondoloza. Imiklamo ye-Modular rack ivumela izingxenye ukuthi ziphinde zisetshenziswe noma zimiswe kabusha, kuncishiswe imfucuza ngesikhathi sokunwetshwa noma izinguquko zesakhiwo ngenkathi kuthuthukiswa izinqubo zomnotho eziyindilinga.

Ukuhlanganiswa okuqhubekayo kwezinhlelo zokuphatha i-warehouse (WMS) namadivayisi we-inthanethi Yezinto (IoT) kuzokwenza amasistimu wokuqopha ajule kabili ahlakaniphe nakakhulu. Izindlu zokugcina impahla zesikhathi esizayo zingase zisebenze ngokungenelela kwabantu okuncane, zithembele kumasistimu axhumene ukuze kuqashwe ngokuzenzakalelayo ukusungula, ukuhlela ukubuyiselwa, nokugcina amazinga okuphepha.

Kafushane, ukuvela kwezixazululo zesitoreji esiminyanisa kakhulu njengama-racking akhethiwe ajulile kuxhumene kakhulu namathrendi okuguqulwa kwedijithali athuthukisa ukusebenza kahle, ukuphepha, nokuvumelana nezimo ezindaweni zokugcina izimpahla zesimanje.

Lokhu kuhlolwa kwesistimu yokugcina esebenza kahle kakhulu ekuminyaniseni okukhulu kuye kwasikhanyisela ezimisweni zayo zokuklama, izinzuzo ezingokoqobo, nokucatshangelwa kokusebenza. Ukuqonda ibhalansi phakathi komthamo owengeziwe wesitoreji kanye nezinselele zokufinyeleleka kubalulekile kochwepheshe bokugcinwa kwempahla abafuna ukusungula amasu abo okugcina. Nakuba ukwamukela izinhlelo ezinjalo kuhilela ukutshalwa kwezimali kokuqala kanye nokuhwebelana okuthile kokusebenza, izinzuzo zesikhathi eside, ezihlanganisa ukonga indawo ebalulekile kanye nokusebenza kahle komsebenzi okuthuthukisiwe, kukwenza kube yisixazululo esicindezelayo kumabhizinisi amaningi.

Njengoba imisebenzi ye-warehouse iba inkimbinkimbi kanye nezingqinamba zesikhala ziqina, ukuqoqwa okuphindwe kabili okukhethayo kumelela indlela yasu yokuhlangabezana nalezi zidingo. Ngokuhlala benolwazi mayelana nobuchwepheshe obusafufusa kanye nezinqubo ezihamba phambili, amabhizinisi angasebenzisa le ndlela yokugcina ukuze athuthukise ukuphathwa kwempahla futhi aqhubekisele phambili ukusebenza kahle kwe-supply chain manje nasesikhathini esizayo.