Kungani ama-Double Deep Selective Racking Systems Ethola Ukuduma

Ezimweni zanamuhla ezisheshayo zezimboni nezindawo zokugcina izimpahla, isidingo sezixazululo zesitoreji esisebenza kahle nesonga isikhala asikaze sibe phezulu. Amabhizinisi ahlala efuna izindlela zokukhulisa umthamo wawo wesitoreji kuyilapho egcina ukufinyelela kalula nokuphepha. Phakathi kwezinhlelo zesitoreji ezahlukahlukene ezitholakalayo, amasistimu wokuqopha akhethiwe ajulile aphindwe kabili abevela njengenketho ethandwayo yabaphathi abaningi bezindawo zokugcina izimpahla kanye nochwepheshe bezokuthutha. Lesi sihloko sihlola izizathu ezibangela ukuduma okwandayo kwalawa masistimu nokuthi kungani engase afaneleke kahle izidingo zakho zesitoreji.

Ukuvela kwamasu okugcina impahla kuhlanganiswe nengcindezi yokuthuthukisa izakhiwo zendlu yokugcina izinto kulethe amasistimu wokuqopha ajule kabili aphambili. Ngokuqonda ngokucophelela izici nezinzuzo zalezi zinhlelo zokuqopha, amabhizinisi angasebenzisa amandla awo ukuze athuthukise ukusebenza kahle kwe-warehouse. Ake sijule ekutheni yini eyenza lawa masistimu wokurakhi agqame.

Ukusetshenziswa Kwesikhala Okuthuthukisiwe kanye Nokuminyana Kwesitoreji

Esinye sezizathu eziyinhloko zezinhlelo zokuqopha ezijulile eziphindwe kabili ezithola amandla yikhono lazo lokuthuthukisa ukusetshenziswa kwesikhala ngokumangazayo. I-rack yendabuko yokujula okukodwa idinga indawo efinyelelekayo ye-forklift ukuze ifinyelele yonke i-pallet ngokuqondile, okuvame ukuholela enanini elibalulekile levolumu yokugcina eqondile nevundlile engasetshenzisiwe. I-racking ejulile ephindwe kabili, nokho, ivumela amaphalethi ukuthi agcinwe imigqa emibili ejulile, okwandisa ngempumelelo ukuminyana kwesitoreji ngaphandle kokunweba indawo yendlu yokugcina impahla.

Ngokubeka ama-pallets ekucushweni kokujula kabili, abaqhubi bezindlu zokugcina impahla banganciphisa inani lama-aisles adingekayo, basebenzise kangcono indawo ephansi etholakalayo. Le ndlela inenzuzo ikakhulukazi ezindlini zokugcina izimpahla lapho ukunwetshwa kwesakhiwo sime sime sisho noma sivundlile kungenzeki ngenxa yemikhawulo yesabelomali noma imikhawulo yokulawula. Nge-rack ekhethiwe ejulile ephindwe kabili, izindleko zendawo ngayinye ye-pallet ziyehliswa njengoba izimpahla eziningi zingena endaweni efanayo, okuholela ekubambeni okuphezulu komthamo.

Ngaphezu kwalokho, ama-rack ajulile aphindwe kabili asebenzisa isikhala esiqondile ngokuphumelelayo ngoba ama-racks aklanyelwe ukuthwala imithwalo esindayo kanye nokuphakama okuphezulu kokupakisha. Ngokwakhiwa okuqinile kanye nedizayini efanele, lawa ma-rack angabamba ngokuphepha inani elikhulu lezimpahla ngaphandle kokuphazamisa ubuqotho besakhiwo. Emabhizinisini anamanani ashintshayo we-inventory kodwa indawo yokugcina elinganiselwe, le sistimu inikeza inketho ekhulayo yokuthuthukisa isitoreji.

Ukuthuthukiswa kokusebenza kwe-Warehouse kanye nokusebenza kahle kokusebenza

Ukugeleza komsebenzi we-warehouse okuhleleke kahle kuncike kakhulu ekutheni imikhiqizo ingafinyelelwa futhi ihanjiswe ngokushesha kangakanani nangokuphumelelayo. Amasistimu amarakhi ajule kabili ajula asekela ukusebenza kahle ngokwenza lula ukuphathwa kwe-inventory okungcono kanye nokugeleza komsebenzi okuhlelekile. Njengoba isistimu igcina isimiso esibalulekile sokukhetha—ukufinyelela okulula kuma-pallets usuka endleleni—abasebenzi bendawo yokugcina izinto basengakwazi ukubuyisa i-inventory ngaphandle kokudinga ukususa izinto ezimbalwa endleleni.

Idizayini ejulile ekabili isho ukuthi i-forklift ekhethekile efakwe izimfoloko ze-telescopic noma izingalo ezinwebekayo ngokuvamile isetshenziselwa ukufinyelela kumaphalethi ngemuva. Nakuba lokhu kungeza ubunkimbinkimbi obuncane bokusebenza uma kuqhathaniswa nama-rack-deep-deep, kunikeza inzuzo yokugcina inqubo yokubuyisa iqondile futhi ingajwayelene namaphutha. Izisebenzi zingagcina futhi zikhethe izimpahla ngezinyathelo ezimbalwa, zinciphise izikhathi zokuphatha futhi zinciphise ubungozi bokulimala komkhiqizo.

Ukwengeza, izinqolobane ezisebenzisa lezi zinhlelo zivame ukubika ukushintshwa kwempahla okuthuthukisiwe, njengoba izimpahla zingahlelwa ngokunengqondo ukuze kuqinisekiswe ukuthi izinto ezihamba ngokushesha zifinyeleleka kalula kumugqa wangaphambili, futhi imikhiqizo ehamba kancane igcinwa ekujuleni ngaphakathi. Lolu hlobo lokuhlelwa luthuthukisa ukunemba kokukhetha futhi luvumela ukulawulwa kwesitoko okungcono.

Ezikhungweni ezisebenzisa ama-warehouse management systems (WMS), ama-racks akhethiwe ajulile ahlanganisa ngaphandle komthungo nezixazululo zesofthiwe, ahlinzeka ngokulandelelwa kwesikhathi sangempela kwezindawo ze-pallet namazinga amasheya. Lokhu kuhlanganiswa kukhuthaza ukunemba futhi kusheshisa ukuthathwa kwezinqumo okuhlobene nokugcwaliswa kwempahla, ukugcwaliseka kwe-oda, nokwabiwa kwendawo.

Isixazululo Sesitoreji Esingabizi Uma Siqhathaniswa Nezinye Izinhlelo

Ukucatshangelwa kwezezimali kudlala indima enkulu esinqumweni sokwamukela noma iyiphi isistimu yesitoreji, futhi isistimu yokuqopha ekhethiwe ejulile ephindwe kabili inikeza ukuyekelela okungabizi kakhulu phakathi kwama-rack-deep-deep kanye nezindlela zokugcina eziyinkimbinkimbi ezifana nezinhlelo ze-pallet shuttle noma isitoreji esizenzakalelayo kanye nezinhlelo zokubuyisa (ASRS). Emabhizinisini amaningi, ikakhulukazi amabhizinisi amancane ukuya kwaphakathi nendawo, izindleko ezingaphambili zezixazululo ezithuthukisiwe ezizenzakalelayo zingahle kakhulu.

Amasistimu wokuqopha ajulile kabili ngokuvamile adinga ukutshalwa kwezimali okuncane kunezixazululo ezizenzakalelayo ngokugcwele kuyilapho zisaletha umthamo wesitoreji othuthukisiwe. Lokhu kubenza babe ukukhetha okudumile ezinkampanini ezifuna ukulinganisa ukusebenza kahle kanye nezindleko. Izingxenye zesakhiwo ezisetshenziswa kulawa ma-rack zifana nalezo eziku-racks ezivamile ezikhethiwe, okusho ukuthi imisebenzi yokulungisa nokulungisa iqonde kakhudlwana futhi ngokuvamile ingabizi kakhulu.

Ngaphezu kwalokho, njengoba zidinga ukulungiswa okuncane kuphela noma ukuthuthukiswa kuma-forklift ajwayelekile-njengamafoloko e-telescopic kunemishini emisha ngokuphelele-isistimu kulula ukuhlanganisa emisebenzini ekhona ye-warehouse ngaphandle kokudala ukuphazamiseka okukhulu noma ukutshalwa kwezimali okwengeziwe emishinini emisha.

Ukuqina nokuhlala isikhathi eside kwe-racking ejulile ephindwe kabili nakho kwengeza esihlokweni sakho senani. Ngokunakekelwa okufanele, lolu hlelo lungahlala iminyaka eminingi, lunciphise isidingo sokushintshwa njalo futhi lwehlise izindleko eziphelele zobunikazi. Ngokunciphisa ukuthembela ekwandisweni kwezindawo zokugcina izimpahla ezibizayo noma amashifu e-pallet adinga abasebenzi, amabhizinisi angakwazi ukuzuza ukonga okubalulekile kokusebenza ngokuhamba kwesikhathi.

Ukuphepha Okuthuthukisiwe Nobuqotho Besakhiwo

Ukuphepha kuyinkinga enkulu ekuphathweni kwempahla. Amasistimu wokuqopha i-pallet kumele abe nesakhiwo esizwakalayo ukuze avikele abasebenzi, izinto zokusebenza, kanye nempahla ezingozini ezibangelwa ukwehluleka kwama-rack noma ukuphatha okungafanele. Amasistimu wokuqopha aklanywe ngokujulile aklanywe ngezici zokuphepha ezithuthukisiwe eziqinisekisa kokubili ukwethembeka nokuhambisana nezindinganiso zomkhakha.

Lawa ma-rack akhiwa ngensimbi yekhwalithi ephezulu futhi aklanyelwe ukusabalalisa imithwalo ngokulinganayo, okunciphisa ingozi yokuwa, ngisho nalapho egcwele ngokugcwele. Ukulungiselelwa kwesitoreji esijulile kusekelwa izikhala zozimele ezibalwe ngokucophelela namandla ohlaka ukuze kuhlangatshezwane nokujula okwengeziwe ngaphandle kokuphazamisa ukuzinza.

Ukwengeza, izesekeli zokuphepha ezifana nokufakwa kwe-wire mesh, izivikeli zekholomu, nonogada bokugcina ama-rack kuvame ukuhlanganiswa kulawa masistimu ukuvikela ama-rack emiphumeleni ye-forklift futhi kuncishiswe amathuba okuwa kwezinto. Lezi zithuthukisi zokuphepha zivikela izisebenzi ze-warehouse futhi zithuthukise izimo zokusebenza zizonke.

Ngenxa yokusetha okujulile okukabili, opharetha bayakhuthazwa ukuthi balandele imithetho eqinile yokuphepha lapho befinyelela amaphalethi asendaweni engemuva. Ngenxa yalokho, izindawo zokugcina izimpahla eziningi zitshala imali ekuqeqesheni okuthuthukile kwabashayeli be-forklift ukuze kuqinisekiswe izinqubo zokuphatha eziphephile. Lokhu kutshalwa kwezimali ekulungiseleleni ukuphepha, kuhlanganiswe nomklamo oqinile wesistimu, kunomthelela ekwehliseni izinga lezingozi ezindaweni zokugcina.

Ngaphezu kwalokho, ukuhlola okuvamile nezindlela zokunakekela ezinconyelwayo kulawa ma-rack kusiza ekutholeni nasekuxazululeni izinkinga ezingase zibe khona kusenesikhathi, kugcinwe ubuqotho besakhiwo kanye nokwelula isikhathi sokuphila sayo yonke isistimu yamarakhi.

Ukuguquguquka Nokuvumelana Nezidingo Ezihlukahlukene Zokusungula

Azikho izindawo zokugcina izimpahla ezimbili ezisebenza ngendlela efanayo ncamashi, futhi izinhlobo zezimpahla zingahluka kakhulu, kusukela empahleni enkulu kuye ezintweni ezibucayi ezidinga ukuphathwa okukhethekile. Enye yezimfanelo ezivelele zamasistimu wokuqopha akhethayo ajule kabili ukuguquguquka kwawo okungokwemvelo, okuwenza akwazi ukuzivumelanisa nezimo kuzo zonke izimboni eziningi nezinhlobo zokusungula.

Lezi zinhlelo ziza ngezingxenye zemodular ezingahlelwa kabusha noma zinwetshwe njengoba izidingo zebhizinisi zishintsha. Ezinkampanini ezibona ukukhula, ama-rack ajulile aphindwe kabili anganwetshwa kalula ngaphandle kwesidingo sokulungisa yonke indawo yokugcina impahla. Lokhu kukhula kulungele imisebenzi yokugcina impahla enemigqa yomkhiqizo eshintshayo noma inani eliphakeme lempahla lesizini.

Ngaphezu kwalokho, ukulungiswa kwamazinga e-beam nokuphakama kwama-rack kuvumela indawo yokuhlala yama-pallets osayizi abahlukahlukene nezisindo. Lokhu kuguquguquka kwenza i-racking ejulile ephindwe kabili ifaneleke ngokulinganayo ezimbonini kusukela kwezezimoto nezokukhiqiza kuya kwezokudayisa nokudla.

Uhlelo luphinde lusekele ukuhlanganiswa nezinye izesekeli zesitoreji ezengeziwe, njengama-carton flow racks noma amapulatifomu e-mezzanine, angakwazi ukwenza ngokwezifiso indawo yokugcina izinto ngezidingo ezikhethekile. Ngokuhlanganisa i-racking ejulile ephindwe kabili nezinye izixazululo zesitoreji, izindawo zokugcina impahla zingakwazi ukuthuthukisa ukusetshenziswa kwesikhala esiqondile nesivundlile, kwakheka isakhiwo esisebenza kahle kakhulu esihambisana nezinjongo ezithile zokusebenza.

Ukwengeza, ukusetshenziswa kobuchwepheshe bokuphatha i-warehouse, kuhlanganiswe nokuvumelana nezimo ngokomzimba kwe-racking ejulile ephindwe kabili, kusekela amasu okuphatha okusungula aguquguqukayo afana nokugcinwa kwempahla ngesikhathi nje (JIT) kanye ne-cross-docking, okuqhubeka nokuthuthukisa inani lesistimu.

Sengiphetha, ukukhula okukhulayo kokuthandwa kwezinhlelo zokuqopha ezikhethiwe ezijule kabili kungabangelwa yinhlanganisela yezinto ezihlanganisa ukusebenza kahle kwesikhala, ukuhamba komsebenzi okuthuthukisiwe, ukusebenza kahle kwezindleko, ukuphepha okuthuthukisiwe, kanye nokuzivumelanisa nezimo okukhethekile. Lezi zimfanelo zizenza ukukhetha okuhle kakhulu kwezindawo zokugcina izimpahla zesimanje ezilwela ukukhulisa umthamo wesitoreji ngaphandle kokuphazamisa ukufinyeleleka nokuphepha kwempahla.

Njengoba izimboni ziqhubeka nokuxoxisana ngezidingo zenani eliphezulu lempahla kanye nezinyathelo eziqinile ze-warehouse, izinhlelo zokuqopha ezijulile eziphindwe kabili zinikeza isisombululo esisebenzayo nesisebenzayo kulezi zinselele. Izindlu ezigcina impahla ezisebenzisa lolu hlelo azizange zibe nokuhlelwa okungcono kwesitoreji kuphela kodwa futhi zandise umkhiqizo kanye nezindleko zokusebenza ezincishisiwe.

Ekugcineni, ukutshala imali ekukhetheni okuphindwe kabili okukhethayo kusekela ukukhula kwesikhathi eside nokuzinza ngokuhlinzeka ngamakhono okulondoloza angalawuleki, aphephile, futhi ahlukahlukene. Ukuthi ibhizinisi liyathuthuka lisuka kubuchwepheshe obudala bokuqothuka noma liklama indawo entsha, lolu hlelo luzohlale luyisinqumo esihamba phambili sokukhulisa ukusebenza kahle kwendlu yokugcina izinto eminyakeni ezayo.