Ukwandisa ukusebenza kakuhle kunye ne-Industrial Racking Systems

Kwimeko yemizi-mveliso ekhawulezayo yanamhlanje, ukusebenza kakuhle kungaphezulu nje kosukelo-yinto efunekayo ukuze umntu aphile kwaye akhule. Iinkampani zihlala zifuna iindlela zokulungelelanisa ukusebenza kwazo, ukunciphisa inkcitho, kunye nokwandisa ukusetyenziswa kobutyebi. Enye indawo ehlala ingahoywa kodwa enefuthe elimandla kukucwangciswa kunye nokugcinwa kwempahla ngaphakathi koovimba kunye nemigangatho yokwenziwa kwemveliso. Iinkqubo zokurhweba kwimizi-mveliso zisembindini wale nzame, zibonelela ngezisombululo ezitsha ezomeleza ulawulo lwendawo, ziphucule ukufikeleleka, kwaye ekugqibeleni ziqhube ukugqwesa kokusebenza.

Nokuba ngaba ulawula iziko losasazo elixhaphakileyo okanye indawo yokuvelisa icompact, amashishini ajongene nemingeni enxulumene nolawulo lwempahla, ukulinganiselwa kwendawo, kunye neenkxalabo zokhuseleko. Ngokusebenzisa iinkqubo zokurhweba eziphambili ezilungiselelwe iimfuno ezithile zemizi-mveliso, imibutho inokoyisa le miqobo kwaye iguqule iindawo zokugcina zibe ziindawo zokuvelisa amandla. Eli nqaku liphonononga iingenelo eziziindidi ngeendidi zeenkqubo zokurhwaphiliza kwimizi-mveliso kwaye libonelela ngengqiqo malunga nokuba zingasetyenziselwa njani ukusebenza kakuhle.

Ukuqonda Ukubaluleka kweeNkqubo zokuRhakala kwiShishini

Iinkqubo zokurhweba kwimizi-mveliso zisebenza njengomqolo wayo nayiphi na indawo yokugcina impahla okanye isisombululo sokugcina ishishini. Banikezela ngendlela ecwangcisiweyo necwangcisiweyo yokugcina izinto, iimveliso kunye nezixhobo ngokufanelekileyo ngelixa beqinisekisa ukhuseleko kunye nokufikelela ngokulula. Amashishini amaninzi alijongela phantsi ixabiso ezisistim ezongezayo de ajongane neendawo ezixineneyo, ukuphathwa kakubi kwe-inventri, okanye amaxesha acothayo okuguqula izinto. Inkqubo ye-racking echanekileyo iguqula i-chaotic storage ibe yi-workflow elungelelanisiweyo exhasa iinjongo ezibanzi zentlangano.

Kwinqanaba elisisiseko, iisistim zokurakhi ziyahluka ngokubanzi kuyilo ukulungiselela iintlobo ezahlukeneyo zomthwalo, ubungakanani kunye nobunzima. Ukususela kwi-pallet racks eyenzelwe ukuphatha izinto ezinobunzima ukuya kwii-cantilever racks ezenziwe ngezinto ezide kunye nezimo ezinqabileyo, ukhetho lwenkqubo kufuneka luhambelane neemfuno zokusebenza. Ukuqonda ukubaluleka kweenkqubo zokurhweba kuqala ngokuqaphela indlela ezichaphazela ngayo ukubonakala kwe-inventory, ukuchaneka kwe-inventory, kunye nokusebenza kakuhle kwabasebenzi. Iirack ezifakwe ngokufanelekileyo zikhulisa indawo ethe nkqo, zikhulula umfanekiso osisikwere obalulekileyo emgangathweni. Oku kusetyenziswa ngokuthe nkqo kubalulekile kwiindawo zokugcina iimpahla ezijongene nemiqobo yendawo okanye ingeniso ephezulu yempahla.

Ngaphezu koko, inkqubo yokubeka ekhethwe kakuhle inciphisa ixesha abasebenzi abalichitha bekhangela kunye nokuphatha izinto ngeqela lempahla efanayo kwaye iququzelele ukuhamba okunengqondo kwemveliso. Olu fikelelo luphuculweyo alonyusi imveliso kuphela kodwa lunciphisa iimpazamo ukuze kuzaliseke kwaye kulandelelwe uluhlu lwempahla. Ukongezelela, ukhuseleko luyinzuzo ebalulekileyo. Ama-racks amashishini alayishwa ngeemveliso ezinzima, kwaye ukugcinwa okungafanelekanga kunokukhokelela kwiingozi kunye nomonakalo. Iinkqubo zokukhwela umgangatho zenzelwe ukumelana nemithwalo ethile, ukunciphisa umngcipheko wokuwa okanye umonakalo wemveliso. Esi siqinisekiso sikhusela abasebenzi kunye nempahla, siqinisa ukuthotyelwa kwemimiselo yokhuseleko.

Ngokwenyani, iinkqubo zokurhweba kwimizi-mveliso zizixhobo ezisisiseko ezenza ukuba amashishini alungelelanise iindawo zawo ngobukrelekrele, anyuse imveliso ngelixa egcina ukhuseleko kunye nocwangco. Ukubaluleka kwabo akunakubaxwa ekuqhubeni ukusebenza kakuhle kwimisebenzi yemizi-mveliso yanamhlanje.

Ukuphonononga iintlobo ezahlukeneyo zeeRacking Systems kunye nezicelo zazo

Ukwahluka kweenkqubo zokurhweba kwimizi-mveliso kubonisa ubume obuntsonkothileyo beemfuno zokugcina kuwo wonke amashishini. Inkqubo nganye yenzelwe ukujongana nemingeni ethile, nokuba inxulumene nomthamo wobunzima, ubungakanani bemveliso, ubuninzi bokugcina, okanye ukuhambelana kwezixhobo zokuphatha. Ukuqonda iintlobo ezahlukeneyo kuvumela amashishini ukuba alungelelanise izicwangciso zabo zokugcina ngokufanelekileyo.

Iipalethi ezikhethiweyo ziphakathi kwezona zikhetho zixhaphakileyo kwaye zixabiswa ngenxa yokuguquguquka kwazo kunye nokufikeleleka ngokulula. Bavumela ukungena ngokuthe ngqo kwi-pallet nganye, oku kuthetha ukuba yonke imveliso ifikeleleke ngaphandle kokuphazamisa abanye. Oku kubenza balungele amashishini afuna ukujikeleziswa rhoqo kwempahla okanye ii-SKU zeemveliso ezahlukeneyo. Nangona kunjalo, ngenxa yokuba ii-aisles zifuna indawo ye-forklifts, ii-racks ezikhethiweyo azinakwandisa ubuninzi bokugcina.

I-Drive-in kunye ne-drive-through racks kwandisa indawo ngokuvumela i-forklifts ukuba ingene kwi-rack structure ngokwayo. I-Drive-in racks ivumela ukugcinwa kweemveliso ezininzi ezifanayo, ezixhasa umgaqo we-inventory we-Last-In-First-Out (LIFO). Ngokuchaseneyo, i-drive-through racks iququzelela i-First-In-First-Out (FIFO) ulawulo lwe-inventri ekubeni inamanqaku okungena kunye nokuphuma kumacala ahlukeneyo. Ezi nkqubo zigqwesileyo kugcino olunoxinano oluphezulu kodwa zifuna ukusebenza kwe-forklift echanekileyo kwaye zisetyenziswa ngokubanzi kwi-inventri elinganayo.

Iiracks zeCantilever zilungiselela ngokukodwa ukugcina izinto ezinde, ezinkulu njengemibhobho, amaplanga, okanye imivalo yentsimbi. Uyilo lwabo oluvulekileyo lwengalo lubonelela ngokungena ngokungenasiphelo kunye nokuguquguquka kwemithwalo yobungakanani obungaqhelekanga. Le nkqubo yongeza ukusebenza kakuhle kumashishini ajongene nemathiriyeli yokwakha okanye ukuvelisa okuxhomekeke kwisitokhwe eside.

I-Push-back kunye ne-pallet flow racks ibandakanya izinto eziguqukayo ukunyusa ngakumbi ugcino lokugcina kunye nesantya sokusebenza. I-Push-back racks ivumela iipallets ukuba zilayishwe kwiinqwelo ezithambekileyo ezibuyela umva xa iipaliti ezintsha zongezwa, ukudala ukuhamba kokuGqibela kokuQala kokuQala. Iipalethi zokuhamba iiracks zisebenza kumxhuzulane, okwenza iipalethi ziqhubele phambili ngokuzenzekelayo kunye neerola zolawulo lwe-inventri yeFIFO. Ezi nkqubo zinciphisa indawo ye-aisle kwaye ziphucula ukuchongwa ngokufanelekileyo, ngokuyinhloko zixhamla amaziko okuzalisekisa i-volume ephezulu.

Ukongeza kwezi, iirakhi ze-mezzanine zidibanisa ukugcinwa kunye nokusetyenziswa kwendawo yomgangatho ngokongeza amanqanaba ongezelelweyo ngaphakathi kwendawo yokugcina impahla. Le ndlela isebenza ngokuphindwe kabini okanye kathathu ugcino olukhoyo ngaphandle kokwandisa indawo yokugcina impahla, exabiseke ngakumbi kwiimeko zasedolophini okanye ezixabisa izindlu nomhlaba.

Ukukhetha uhlobo olufanelekileyo lwerakhi kufuna uvavanyo olubanzi lweempawu zemveliso, ukuthengiswa kwempahla, ukwakheka kwendawo yokugcina impahla, kunye nezixhobo zokuphatha izinto. Ngokulungelelanisa uyilo lwenkqubo kunye neenyani zokusebenza, amashishini anokuphakamisa kakhulu ukusetyenziswa kwendawo kunye nokusebenza kakuhle komsebenzi.

Ukwandiswa kokuLuleka kokuHamba ngokuSebenzisa ngokuYilwa kweeRakhi zeQhinga

Uyilo olubonakalayo lweenkqubo zokurhweba lunempembelelo enkulu kwindlela yokusebenza yendawo yokugcina kunye nemveliso. Kwaneeracks eziyilwe kakuhle kakhulu ziyawa ukuba azilungiselelwanga ukuba zihambelane neepateni zokuhamba, iinkqubo ze-inventri kunye nobuchule bezixhobo. Isicwangciso sobuchule bokucwangciswa kweerakhi siqala ngohlalutyo olucokisekileyo lwendlela imathiriyeli engena ngayo, igcinwa, kwaye iphuma njani kwindawo.

Uyilo oluqikelelwe kakuhle lunciphisa imigama yokuhamba ngokungeyomfuneko kunye nokuxinana. Umzekelo, ukubeka iimpahla ezihamba ngokukhawuleza kufutshane nenqanawa okanye iindawo zemveliso kukhawuleza amaxesha okuphatha kwaye kunciphisa umgudu wabasebenzi. Ukwahlula uluhlu lwempahla oluhamba kancinci kuthintela i-clutter kwaye luququzelele ukufikelela lula kwizinto eziphambili. Le ndlela yocando ilungelelanisa iindawo zokugcina kunye nokukhethwa kwazo rhoqo kunye neemfuno zokuphatha, idala ukuhamba okufanelekileyo okubonisa izinto eziphambili zokusebenza kweshishini.

Ukongeza, ukhetho lobubanzi be-aisle luchaphazela kakhulu ukhuseleko kunye nokusebenza kakuhle. Iipaseji ezimxinwa zandisa indawo yokugcina kodwa zinokucutha ukuhamba kweforklift. Ngokuchaseneyo, iindlela ezibanzi ziphucula ukufikelela kunye nokunciphisa iingozi zeengozi kodwa zisebenzisa i-real estate yomgangatho ongaphezulu. Ukulinganisa le miba ngundoqo ekuphumezeni umsebenzi ogqwesileyo. Ubuchwephesha obusakhulayo, obufana nefolokhwe yendlela emxinwa kunye nezithuthi ezizihambelayo ezikhokelwayo (AGVs), zenza ukuba iindawo zokugcina izinto ziqhube iipaseji ezimxinwa ngaphandle kokuncama ukufikelela, ukwenza uyilo loyilo lube bhetyebhetye.

Iindlela ezinqamlezileyo zibonelela ngeendlela ezibalulekileyo zokuhamba ngokukhawuleza kulo lonke iziko, okwenza ezinye iindlela ngexesha lokuxakeka. Ukubandakanywa kwabo kuququzelela ulawulo olungcono lwezithuthi kunye nokuthintela imiqobo. Ukubekwa kweendlela ezinqamlezileyo kufuneka kuphuculwe ukuze kugcinwe ukuhamba kwetrafikhi okuzinzileyo nokuqikelelwayo.

Ukubandakanya imimandla yesithinteli kunye neendawo zokumisa ngaphakathi okanye ezikufuphi neendawo zokurhaxa kuphucula ukulayisha kunye nokothula ngokufanelekileyo. Ezi zithuba zisebenza njengeendawo zokubamba okwexeshana kwiimpahla ezingenayo okanye eziphumayo, ukugudisa utshintsho kunye nokuthintela ukulibaziseka ngexesha lexesha eliphezulu.

Ngaphaya koko, ukudityaniswa okusebenzayo koyilo lweerakhi kunye neenkqubo zolawulo lwe-warehouse (WMS) kunokwandisa indawo yokubeka ngokusebenzisa idatha yexesha lokwenyani kwiipateni zemfuno. Le ndlela iguquguqukayo ilungelelanisa iindawo zokugcina ngokusekwe kumanqanaba oluhlu lwempahla kunye neendlela zokukhetha, okwenza wonke umsebenzi uphendule kwaye ukhawuleze.

Isishwankathelo, iiplani zokubeka iirakhi ziguqula iindawo zokugcina zibe ziindawo ezicwangcisiweyo, ezisebenziseka lula eziphucula imveliso kunye nokunciphisa iindleko zokusebenza ngokulungelelanisa uyilo lomzimba kunye nokuhamba komsebenzi.

Ukusebenzisa iTekhnoloji yokuSebenzisa iiNkqubo zokuRhakala kwiShishini

Ukufika kwe-Industry 4.0 kunye ne-smart technologies iye yaziguqula iindlela zokugcinwa kwemizi-mveliso. Iinkqubo zokurhwasha ngokwesithethe, ezazikhe zaba zizinto ezingatshintshiyo zeendawo zokugcina iimpahla, ngoku ziye zaba yinxalenye yemisebenzi ezenzekelayo neqhutywa yidatha. Ukubandakanya itekhnoloji kwizisombululo zokurhweba kuphucula ukubeka iliso, ulawulo lwempahla, kunye nobukrelekrele bendawo yokugcina impahla.

Ukugcinwa ngokuzenzekelayo kunye neenkqubo zokubuyisela (AS / RS) zisebenzisa iindlela ezilawulwa yikhompyutha ukugcina ngokuzenzekelayo kunye nokubuyisela iimpahla kwii-racks. Ezi nkqubo zineekhreyini, iishuttles, okanye iingalo zerobhothi ezidityaniswe neziseko zokurhangqa ukusingatha iimpahla ngesantya esiphezulu, ngokuchanekileyo, kunye nongenelelo oluncinci lomntu. Oku akukhawulezi nje ukukhawuleza amaxesha okuphatha kodwa kuphucula ukuchaneka kunye nokunciphisa iindleko zabasebenzi.

Isazisi seRadio Frequency Identification (RFID) kunye nebarcode scanning technologies complement systems racking ngokubonelela ngexesha langempela lokulandelela uluhlu lwempahla. Abasebenzi okanye iinkqubo ezizenzekelayo ziyakwazi ukuchonga ngokukhawuleza iindawo zemveliso kunye namazinga, ukunciphisa kakhulu iimpazamo kunye nokwandisa ukucaca kwempahla. Iithegi ze-RFID ezincanyathiselwe kwizinto okanye iipalethi zinxibelelana ngezikhundla zazo kwiinkqubo zolawulo lwendawo yokugcina impahla, ziququzelela ubalo lwesitokhwe olungenamthungo kunye nokuzaliseka kweodolo.

Ngaphezu koko, ishelufu ehlakaniphile ixhotyiswe ngeenzwa zobunzima kunye nabahloli bendalo inokulandelela iimeko zokugcina ezifana nobushushu okanye ukufuma. Ukugcina iimeko ezifanelekileyo kubaluleke kakhulu kumashishini aphatha izinto ezinokubola okanye ezibuthathaka. Izilumkiso eziveliswa zezi zivamvo zinika amandla amanyathelo asebenzayo, ukugcina umgangatho wemveliso kunye nokunciphisa ilahleko.

Ukudityaniswa kwe-Intanethi yeZinto (IoT) ukunxibelelana kuvumela iinkqubo zokurhweba ukuba zinxibelelane ne-forklifts, abahambisi, kunye ne-WMS, ukudala i-ecosystem edibeneyo. Olu nxibelelwano luxhasa ukugcinwa kwangaphambili ngokubeka esweni uxinzelelo lwesakhiwo kunye nokugqoka kwii-racks, ngaloo ndlela kuthintela ukungaphumeleli okungalindelekanga kunye nexesha lokuphumla. Uhlolo lokhuseleko lusebenza ngakumbi ngengxelo ezenzekelayo kunye nezilumkiso.

Ngaphezu koko, i-Artificial Intelligence (AI) i-algorithms inokuhlalutya idatha yokusebenza ukwandisa ukusetyenziswa kwe-rack, iphakamisa ukubuyisela izinto eziphambili, kunye nokulinganisa utshintsho loyilo ngaphambi kokuphunyezwa komzimba. Eli nqanaba lobukrelekrele linceda amashishini ukuba alindele ukuguquguquka kwemfuno kwaye ahlengahlengise izicwangciso zogcino ngamandla.

Ukubandakanya itekhnoloji kuguqula ukuseta okuqhelekileyo kwerakhi kwiziseko eziluncedo ezingagcini nje kuphela iimpahla kodwa zibe negalelo elibonakalayo ekugqweseni kokusebenza ngokuzenzekela kunye nokuqonda kwedatha.

Ukuqinisekisa uKhuseleko kunye nokuZinzisa kwiiNkqubo zeRacking zeShishini

Ngelixa impumelelo ibalulekile, ukhuseleko kunye nokuqina zizinto ezingaxoxisiyo kwiinkqubo zokurhweba kwimizi-mveliso. Ezi zakhiwo zihlala zithwala imithwalo enzima kwaye ziphathwa rhoqo, okwenza ukunyaniseka kwesakhiwo kunye nokuthotyelwa kwemigangatho yokhuseleko kubaluleke kakhulu. Ukungaphumeleli ukubeka phambili ukhuseleko kunokukhokelela kwiingozi, ixesha lokunciphisa iindleko, kunye nezohlwayo ezilawulayo.

Ukuqina kuqala ngokukhethwa kwezinto kunye nemigangatho yokuvelisa. Iiracks zemizi-mveliso zenziwa ngentsimbi eyomeleleyo kunye neengubo ezikhuselayo ukumelana nezinto ezisingqongileyo ezifana nokufuma, ukubola, kunye nokunxitywa koomatshini. Umgangatho we-welds, i-fasteners, kunye nokwakhiwa ngokubanzi kufuneka kuhlangane okanye kudlule imigangatho yoshishino ukuqinisekisa ukusebenza kwexesha elide.

Ukubambelela kumthamo womthwalo kubalulekile. Irekhi nganye yenzelwe ukuxhasa ubunzima obukhethekileyo kwishelufu nganye nakwindawo yonke. Ukulayisha ngaphezulu okanye ukulayisha okungalinganiyo kwazisa imingcipheko yokusilela kwesakhiwo. Uqeqesho olululo lwabasebenzi kunye nemiqondiso ecacileyo inceda ukunyanzelisa imida yomthwalo kunye neendlela zokuphatha ngokukhuselekileyo.

Ukuhlolwa rhoqo kunye neeshedyuli zokulondolozwa zibalulekile ukufumanisa umonakalo, ukungahambi kakuhle, okanye izinto ezibuthathaka kwangoko. Iinkampani ezininzi zisebenzisa uphicotho lwesiqhelo, oluhlala luxhaswa zizixhobo zokuhlola idijithali, ukugcina ingqibelelo ye-rack. Ukulungiswa ngokukhawuleza okanye ukutshintshwa kuthintela iingozi ezinxulumene nobuthathaka besakhiwo.

Ukongeza, izincedisi zokhuseleko ezifana nezikhuseli zeerack, iintsimbi zokugada, kunye nenetha zinokunciphisa umonakalo ovela kwiimpembelelo zeforklift kwaye ziqulathe izinto eziwayo. La manyathelo okhuseleko aphakamisa ukhuseleko lwabasebenzi kunye nokukhusela iimveliso ezigciniweyo.

Ukuthobela izikhokelo zolawulo-ezifana nezikhokelo ze-OSHA e-United States okanye imigangatho efanayo kumazwe ngamazwe-kuyafuneka ekusebenzeni ngokusemthethweni. Le mimiselo ichaza uyilo, ufakelo, kunye neeprothokholi zokusebenza zokuqinisekisa iindawo zokusebenza ezikhuselekileyo.

Ngaphaya koko, ukuyila iiracks ukujongana nenyikima okanye uxinzelelo lokusingqongileyo kwiindawo ezisesichengeni kuya kuxhaphaka. Ubunjineli bezi meko zingalindelekanga busenokubandakanya ukuqhobosheka okongeziweyo, amalungu athambileyo, okanye iinkqubo zokubambelela ezenzelwe ukufunxa izothuso.

Iinkqubo zoqeqesho kubasebenzi bendawo yokugcina iimpahla zijolise kubuchule obufanelekileyo bokulayisha, ulwazi ngeengozi zokhuseleko, kunye neeprothokholi zokusabela ngokungxamisekileyo zihambelana nemilinganiselo yokhuseleko lomzimba. Inkcubeko yokhuseleko kwindawo yokusebenza iqinisekisa ukuba ukuzuza ngokufanelekileyo akufiki kwiindleko zeengozi okanye umonakalo wezixhobo.

Ekugqibeleni, ingqwalasela eyomeleleyo kukhuseleko kunye nokuqina kwenza isiseko seenkqubo ezithembekileyo zokukhwela kwimizi-mveliso, ukukhusela abantu kunye nempahla ngelixa ugcina ukuqhubeka nokusebenza.

Ukuqukumbela, iinkqubo zokurhweba kwimizi-mveliso zizixhobo eziyimfuneko zokwandisa ukusebenza kakuhle kwiindawo zokugcina iimpahla zale mihla kunye nezixhobo zoshishino. Ngokukhetha uhlobo olululo lwerakhi, ukuyila uyilo oluhle, ukudibanisa itekhnoloji, kunye nokubeka phambili ukhuseleko, imibutho inokuvula inzuzo ebalulekileyo yemveliso kunye nokongiwa kweendleko. Izisombululo zogcino ezisebenzayo azipheleli nje ekuphuculeni ukusetyenziswa kwendawo kodwa zikwaxhobisa abasebenzi ukuba baphathe iimpahla ngokufanelekileyo kwaye banciphise iimpazamo zokusebenza.

Njengoko amashishini eqhubeka nokuvela kwaye amkele iinkqubo ezizenzekelayo kunye nedatha eqhutywa yidatha, indima yeenkqubo zokurhweba kwimizi-mveliso iya kubalasela ngakumbi. Utyalo-mali kwiinkqubo ezifanelekileyo kunye nezicwangciso, kunye nophuculo oluqhubekayo, luseka umda wokhuphiswano ngelixa ukhuthaza iindawo zokusebenza ezikhuselekileyo nezizinzileyo. Nokuba bayaphucula iziseko ezisele zikho okanye bakha amaziko amatsha, amashishini anobuchule bokurhweba kwimizi-mveliso azibeka ngamandla ekukhuleni nasekuphumeleleni kwexesha elizayo.