Iingcebiso ezili-10 zokuphucula ukusebenza kakuhle kweWarehouse usebenzisa izisombululo zoGcino

Kwimeko ekhawulezayo yogcino-mpahla, ukusebenza kakuhle akuyonjongo nje—yinto eyimfuneko. Ngemfuno ehlala isanda, iishedyuli zokuhanjiswa ezingqongqo, kunye noxinzelelo oluqhubekayo lokunciphisa iindleko, iindawo zokugcina iimpahla kufuneka zongeze imisebenzi yazo ukuze zihlale zikhuphisana. Enye yezona ndlela zisebenzayo zokonyusa ukusebenza kwendawo yokugcina iimpahla kukusebenzisa izisombululo zokugcina ezikrelekrele. Ezi zisombululo zinokuguqula indawo ephithizelayo, enesiphithiphithi ibe yindlu yamandla elungelelanisiweyo, elungelelanisiweyo ekhawulezisa imveliso kunye nokunciphisa iimpazamo.

Nokuba ulawula iziko lokuhambisa elixananazileyo okanye indawo encinci ye-inventri, ukuphucula ukusebenza kakuhle kwendawo yokugcina izinto ngokusebenzisa izinto ezintsha zokugcina kunokukhokelela kwixesha elibalulekileyo kunye nokugcinwa kweendleko. Eli nqaku liphonononga amacebiso asebenzayo, anokusetyenzwa aphakamisa iinkqubo zokugcina ukuphucula ukuhamba komsebenzi, ukwandisa ukusetyenziswa kwendawo, kunye nokuphucula ukusebenza ngokubanzi.

Ukuphucula ukuSetyenziswa kweNdawo ngeeNkqubo zokuGcina ezithe nkqo

Indawo yokugcina impahla yenye yezona mpahla zixabisekileyo, kwaye ukuzisebenzisa kakuhle kubalulekile ekusebenzeni kakuhle. Iinkqubo zogcino ezithe nkqo ziyatshintsha-tshintsha njengoko zivumela amashishini ukuba enze imali ngobude obungachithi xesha. Ukufakela iiyunithi zeshelufu ezinde, i-mezzanines, okanye iimodyuli zokuphakamisa ngokuthe nkqo kunokonyusa kakhulu ubuninzi bogcino ngaphandle kokwandisa indawo yokugcina impahla.

Ngokusebenzisa isithuba esithe nkqo, iindawo zokugcina iimpahla zinokugcina izinto ezininzi kwindawo enye, nto leyo enciphisa imfuno yogcino olungekho kwindawo kwaye icuthe imigama yokuphatha uluhlu lwempahla. Oku kudityaniswa akugcini nje ukucutha ixesha abasebenzi abalichitha behamba phakathi kwendawo yokugcina kunye neyokukha kodwa kwandisa ukhuseleko ngokunciphisa ukuhamba kweeforklift kunye neejacks zepallet.

Xa uphunyezwa ukugcinwa ngokuthe nkqo, ingqalelo kufuneka ihlawulwe ekufikeleleni kwezinto. Iinkqubo zokugcina ezifana ne-automated carousel nkqo okanye ii-shuttles zekholomu ziqinisekisa ukuba iimveliso zifumaneka ngokulula, nakwiishelufu eziphezulu, ukunciphisa umngcipheko womonakalo okanye ukulibaziseka. Ngaphaya koko, ukudibanisa ukugcinwa okuthe nkqo kunye nesoftware yolawulo lwendawo yokugcina impahla kunokwandisa ukutyibilika, ukuqinisekisa ukuba izinto ezicholwa rhoqo zigcinwa kwindawo ezifikelelekayo ngelixa iimpahla ezingasetyenziswanga kangako zihlala iiracks eziphezulu.

Olunye uncedo oluphambili lokugcinwa ngokuthe nkqo kukuphuculwa kolawulo lokusingqongileyo. Ngenxa yokuba inciphisa i-clutter ethe tyaba, ivumela ukuhamba komoya okungcono kunye nolawulo olungaguquguqukiyo lwamaqondo obushushu, kubalulekile xa ugcina izinto ezitshabalalayo okanye ezibuthathaka. Lilonke, utyalo-mali kwiinkqubo zogcino ezithe nkqo linyathelo elicwangcisiweyo elichaphazela ngokuthe ngqo imveliso yesitora kunye nemveliso yabasebenzi.

Ukusebenzisa i-Modular Shelving yokuGuquguquka kunye noScalability

Iindawo zokugcina iimpahla ziindawo eziguquguqukayo ezihlala zifuna ukulungelelaniswa ngokukhawuleza ekutshintsheni umthamo we-inventri kunye neentlobo zemveliso. Iinkqubo zeeshelufu zemodyuli zibonelela ngokuguquguquka ukuphinda kuqwalaselwe uyilo logcino ngaphandle kwexesha elibalulekileyo okanye iindleko. Ezi nkqubo ziqulathe amacandelo atshintshanayo anokuthi adityaniswe kubume obahlukeneyo ukulungiselela ubungakanani obahlukeneyo kunye neemilo ze-inventri.

Olunye uncedo olunyanzelisayo lweshelufa yeemodyuli kukukala. Njengoko ishishini likhula okanye ukuguquguquka kwamaxesha onyaka kusenzeka, iiyunithi zeeshelufu zinokukwandiswa, zincitshiswe, okanye zihlengahlengiswe ukuze zihambelane neemfuno eziguqukayo. Oku kuziqhelanisa kuthintela iindawo zokugcina iimpahla ekubeni zitshixelwe kuyilo olusisigxina olunokuthi luphelelwe lixesha okanye lungasebenzi kakuhle ekuhambeni kwexesha.

Ishelufu yeemodyuli ikwaxhasa ulungelelwaniso olungcono lwe-inventri, ikwenza kube lula ukuhlela iimveliso ngokohlobo, ubungakanani, okanye izinga lokuthengisa. Lo mbutho uphucula ukuchaneka kokukhetha kunye nokukhawulezisa iinkqubo zokubuyisela kwakhona ngokunciphisa ukudideka kunye ne-clutter. Ukongeza, iiyunithi zeemodyuli zihlala zidityaniswa kakuhle nezinye izisombululo zokugcina, ezinje ngemigqomo, iidrowa, okanye izahluli, ezongezelelekileyo iinketho zokwenza ngokwezifiso.

Ngaphandle kweenzuzo zombutho, ishelufu yeemodyuli zanamhlanje iyilwe nge-ergonomics engqondweni. Ukulungelelanisa ukuphakama kweshelufu kunye nokulungelelaniswa kunokunciphisa uxinzelelo lwabasebenzi kunye nomngcipheko wokulimala ngokunciphisa ukufikelela okungahambi kakuhle okanye ukugoba. Ngaphaya koko, iishelufu zeemodyuli zikholisa ukuba zenziwe ngezinto ezikhaphukhaphu kodwa ezihlala ixesha elide, ziququzelela utshintsho olukhawulezayo ngelixa unyamezele ubunzima bomsebenzi wogcino lwemihla ngemihla.

Isishwankathelo, ukwamkela ishelufu yeemodyuli ixhobisa iindawo zokugcina iimpahla ezinomqolo wokugcina oguqukayo ecaleni kweemfuno zeshishini, ukugcina ukusebenza kakuhle ngaphandle kokulungiswa kweendleko.

Ukusetyenziswa koGcino oluzenzekelayo kunye neNkqubo yokuFumana (AS/RS) ukuQuquzelela iMisebenzi

I-Automation yenza utshintsho kwishishini lokugcinwa kwempahla, kwaye i-Automated Storage and Retrieval Systems (AS/RS) iphambili kolu tshintsho. I-AS/RS ibhekisa kusetyenziso lweenkqubo zoomatshini ezifana neekhreyini zerobhothi, abahambisi, kunye neeshuttles ukubeka ngokuzenzekelayo kunye nokubuyisela uluhlu. Le teknoloji ikhawulezisa kakhulu ukugcinwa kunye neenkqubo zokukhetha ngelixa unciphisa impazamo yabantu.

Enye yezona zinto zizuzwayo kwi-AS/RS kukukwazi ukusebenza ngokuqhubekayo, 24/7, ngaphandle kokudinwa. Iinkqubo ezizisebenzelayo zilawula imisebenzi ephindaphindwayo, efunwa ngumzimba ngokwesiqhelo ethoba isantya somsebenzi wezandla, njengokuphakamisa imithwalo enzima okanye ukunqumla iipaseji ezinde. Lo msebenzi uqhubekayo ukhokelela ekuzalisekeni komyalelo okhawulezayo kunye nokunyuka kwe-throughput.

I-AS/RS ikwanciphisa ukuphathwa kwemveliso ngokuthutha iimpahla ngokuthe ngqo phakathi kweendawo zokugcina kunye neendawo zokuchola. Oku kuncipha kunciphisa amathuba omonakalo kwaye kuphuculwe ukuchaneka kwe-inventri, njengoko inkqubo idityaniswe nesoftware yolawulo lwe-warehouse elandelela yonke intshukumo.

Ukongeza, i-AS / RS inokwenza uninzi lwezithuba ezihlangeneyo ngokupakisha iimpahla ngokuqinileyo kubume obuxineneyo kuya kuba nzima ukufikelela ngesandla. Iirobhothi kunye neeshuttles zihamba ngokufanelekileyo kwiipaseji ezimxinwa kunye neeracks eziphezulu ukugcina okanye ukubuyisela izinto, ngokwandisa umthamo wokugcina ngaphakathi kwendawo yokugcina indawo ekhoyo.

Ukuqaliswa kwe-AS/RS kufuna utyalo-mali lwangaphambili kunye nokucwangciswa ngononophelo, kodwa iinzuzo zexesha elide zinkulu. Iindawo zokugcina iimpahla zikhawuleza, zikhuseleke, kwaye zithembeke ngakumbi, kunye nemithombo yabasebenzi ekhululwe kwimisebenzi ekwinqanaba eliphezulu. Ngenxa yoko, i-AS/RS imele isisombululo esibalulekileyo sokugcina amashishini azibophelele ekusebenzeni ngokugqwesileyo.

Ukuphucula uLawulo lweMpahla ngokusebenzisa iiModular Bin Systems

Ulawulo lwempahla oluchanekileyo nolusebenzayo lubalulekile ekugcineni ugcino olusebenzayo, kwaye iinkqubo zemigqomo yeemodyuli zibonelela ngesisombululo esisebenzayo. Ezi nkqubo ziquka imigqomo ebekekayo, eyomeleleyo elungelelanisa iinxalenye ezincinci kunye namalungu ngendlela enocwangco. Ngokwahlula uluhlu lwezinto zibe ngamacandelo achazwe ngokucacileyo, iindawo zokugcina iimpahla zinokuphucula isantya sokukhetha kunye nokunciphisa iimpazamo.

Enye yeenzuzo eziphambili zemigqomo yeemodyuli kukukwazi kwabo ukuxhasa ulawulo lwezinto ezibonakalayo. Abasebenzi banokukhawuleza bachonge amanqanaba esitokhwe kunye neentlobo ngokujonga nje imigqomo enemibala enemibala okanye ebhalwe, ukukhawulezisa izigqibo zokuzalisa kunye nokunciphisa ukuphelelwa kwamasheya okanye ukugcwala.

Ngaphezu koko, imigqomo yeemodyuli inokudityaniswa ngokulula kunye neenkqubo ze-inventri ye-Kanban, apho ukusetyenziswa kwamacandelo kubangela izibonakaliso zokuphinda zizenze ngokuzenzekelayo. Oku kudityaniswa kulungelelanisa ukuhamba kwezinto kunye nokulungelelanisa amanqanaba oluhlu ngokusondeleyo kunye nemfuno yangempela, ukuphepha iindleko zokubamba ngokugqithiseleyo kunye nokuchithwa kwendawo yokugcina.

Olunye uncedo kukuguquguquka kwemigqomo. Ziza ngobungakanani obuninzi kunye neemilo ukuze zilingane iintlobo ezahlukeneyo zeemveliso, ukusuka kwizikrufu ezincinci ukuya kwizinto ezinkulu zombane. Imigqomo inokugxunyekwa kwiishelufu, kwiitroli, okanye kwiindawo zokusebenza, nto leyo ezenza zibe zizixhobo eziguquguqukayo kuyo yonke indawo yokugcina impahla.

Ngokugcina izinto ezincinci ze-inventri zicwangcisiwe kwaye zifikeleleke ngokukhawuleza, iinkqubo zemodyuli zemigqomo zinciphisa amaxesha okukhetha kunye nokuphucula imveliso yabasebenzi. Lo mbutho ukwaxhasa ukuchaneka komyalelo ongcono, okukhokelela ekuphuculeni ukwaneliseka kwabathengi kunye nembuyekezo ebiza kakhulu.

Ukuyila iiLayouts ze-Asle esebenzayo ukunyusa isantya sokuchola

Uyilo lomzimba lweendlela zokugcina iimpahla zinempembelelo enkulu ekukhetheni impumelelo kunye nokuhamba komsebenzi ngokubanzi. Uyilo olucwangciswe kakuhle lwe-aisle lunciphisa ixesha lokuhamba, lunciphisa ukuxinana, kwaye luququzelele ufikelelo olungcono lwe-inventory, zonke eziyimfuneko ekusebenzeni kakuhle kwemihla ngemihla.

Iipaseji ezinqumlayo kunye neepaseji eziphambili kufuneka zibekwe ngobuchule ukuze kudalwe iindlela ezinengqiqo ezixhasa iindlela eziqhelekileyo zokuchola. Ukuba neepaseji ezibanzi ngokwaneleyo kuthintela imiqobo apho izixhobo okanye abasebenzi banokuxinga, nto leyo ekhokelela kulibaziseko.

Kufuneka kuqwalaselwe uhlobo lwendlela yokuchola esetyenziswayo—nokuba kukuchola indawo, ukuchola iibhetshi, okanye ukuchola amaza. Uyilo lwendawo ephakathi kufuneka luhambelane nezi ndlela ngokudibanisa iimveliso eziyeleleneyo kunye okanye zilungelelanise iimpahla ngokodumo ukunciphisa umgama ogqunyiweyo ngeodolo nganye.

Kwezinye iindawo zokugcina iimpahla, ukuphumeza iipaseji eziya kwicala elinye okanye ukusebenzisa iindlela zokhetho ezikhokelwa ziinkqubo zolawulo lwendawo yokugcina iimpahla kuphucula ngakumbi intshukumo kwaye kuthintela iingozi zeengozi. Ukongezelela, ukusebenzisa i-forklift ye-aisle emxinwa okanye i-automated guided vehicles (AGVs) inokuvumela ii-aisles ezinqamlekileyo ngaphandle kokuncama ukufikeleleka, ngaloo ndlela ukwandisa ukuxinwa kokugcinwa.

Ukukhanya, imiqondiso, kunye nokuleyibhile okucacileyo ngaphakathi kweepaseji kunegalelo kuhambo olukhawulezayo kunye neempazamo ezimbalwa. Xa abasebenzi befumana kwaye babuyise izinto ngokukhawuleza nangokukhuselekileyo, isantya sokuchola siphucula kakhulu, nto leyo ekugqibeleni yonyusa amazinga okuzaliseka kweodolo kunye nokwaneliseka ngokubanzi kwabathengi.

Ukuqukumbela, uyilo olunyamekileyo lwe-aisle oluhambelana neemfuno zokusebenza luyinxalenye ebalulekileyo yezisombululo zokugcina izixhobo zokuphucula ukusebenza kakuhle kwendawo yokugcina.

Ukuphucula ukusebenza kakuhle kwendawo yokugcina impahla ngumzamo onezinto ezininzi ofuna indlela yobuchule kwizisombululo zokugcina. Ukusetyenziswa kweenkqubo zokugcina ezithe nkqo kuvula indawo exabisekileyo kwaye kwandisa ukufikeleleka, ngelixa ishelufu yeemodyuli ibonelela ngokulula ukuziqhelanisa nokutshintsha kweemfuno ze-inventri. Ukugcinwa okuzenzekelayo kunye neeNkqubo zokuFumana zizisa iteknoloji yokusika emgangathweni, ukukhawuleza ukusebenza kunye nokuphucula ukuchaneka. Iinkqubo zomgqomo wemodyuli ziphucula ulawulo lwamacandelo amancinci, zixhasa ulungelelwaniso olungcono kunye nolawulo lwempahla. Okokugqibela, uyilo olucingisisiweyo lwe-alasle ludlala indima ebalulekileyo ekunciphiseni ixesha lokuhamba kunye nokunyusa isantya sokukhetha.

Ngokudibanisa ezi zicwangciso zigxile ekugcineni, iindawo zokugcina iimpahla zinokuphakamisa kakhulu ukusebenza kakuhle, ukunciphisa iindleko, kunye nokwandisa ukwaneliseka kwabathengi. Ukwamkela izisombululo ezitsha zogcino kuvula indlela yeendawo zokugcina iimpahla ezisele zilungele ikamva ezikwaziyo ukuhlangabezana neemfuno zenkangeleko yetsheyini lonikezelo ehlala iguquka.