Ulwakha njani iWarehouse eFanelekileyo enezisombululo zeRacking ye-Industrial

Ukwakha indawo yokugcina izinto eyandisa indawo, iphucula imveliso, kwaye ixhase imisebenzi elungelelanisiweyo kubalulekile kumashishini ajonge ukuhlala ekhuphisana kwaye esebenza. Izisombululo zokurhweba kwimizi-mveliso zidlala indima ebalulekileyo ekufezekiseni ezi njongo, zisebenza njengomqolo weenkqubo zokugcina iimpahla. Nokuba uqala ngokutsha okanye uphucula indawo yakho esele ikho, ukuqonda ukuba ungabandakanya njani ngokufanelekileyo iinkqubo zokurhaqa kunokuvula iinzuzo ezisebenzayo. Eli nqaku liza kuphonononga ulwazi oluphangaleleyo ekuyileni indawo yokugcina izinto esebenza ngokufanelekileyo enezisombululo zokurhweba kwimizi-mveliso, kukunceda wenze imeko-bume elungiselelwe ngokwezidingo zakho zokusebenza.

Ukusuka ekukhethweni kweentlobo ze-racking ukuya kwisicwangciso soyilo kunye nokuqwalaselwa kokhuseleko, indlela efanelekileyo inokuguqula ngokuphawulekayo ukuhamba komsebenzi wendawo yokugcina impahla. Zilungiselele ukufunda malunga nezicwangciso eziphambili kunye neengcebiso ezisebenzayo eziza kukunceda uphuhlise indawo engagcini nje ngokugcina iimpahla ngokukhuselekileyo kodwa ikhawulezise ukuzaliseka komyalelo kunye nokunciphisa iindleko zokusebenza.

Ukuqonda iintlobo ezahlukeneyo zeZisombululo zeRacking yeShishini

Ukukhetha isixokelelwano sokurhaqa esifanelekileyo sisisiseko sokwakha indawo yokugcina impahla esebenzayo. Izisombululo zokurhweba kwimizi-mveliso ziza ngeendlela ezahlukeneyo, nganye ilungiselelwe kwiintlobo ezahlukeneyo ze-inventri, ubumbeko bendawo, kunye nezixhobo zokuphatha. Iinkqubo ezixhaphakileyo zokukhwela zibandakanya ii-racks ezikhethiweyo, i-pallet flow racks, i-drive-in racks, i-push-back racks, kunye ne-cantilever racks, phakathi kwabanye. Ukuqonda iimpawu zabo ezahlukileyo kunceda ukulungelelanisa iimfuno zokugcina kunye nokuhamba komsebenzi.

I-racking ekhethiweyo yeyona nkqubo iguquguqukayo, enikezela ukufikelela ngokuthe ngqo kuyo yonke i-pallet, iyenza ilungele ukusebenza ngoluhlu lwezinto ezahlukeneyo kunye nokujikeleza okuphezulu kwe-SKU. I-Pallet flow racks, eneenkqubo zokuthutha ezithambekele, zikhuthaza ukulawulwa kwempahla yokuqala, eyokuqala (FIFO) kwaye igqibelele kwimpahla etshabalalayo okanye iimveliso ezifuna imbuyekezo ecwangcisiweyo. I-Drive-in racks yenzelwe ukugcinwa koxinano oluphezulu lweemveliso ezilinganayo kodwa ukunciphisa ukukhetha. I-Push-back racks ibonelela ngokulinganisela ngokuvumela ukugcinwa kwendlela enzulu ngelixa ugcina ukufikeleleka okungcono kuneenkqubo zokuqhuba.

I-Cantilever racks igxile ekufakeni izinto ezinde okanye ezingaqhelekanga njengemibhobho, amaplanga kunye namaphepha esinyithi. Ukukhetha indibaniselwano elungileyo kuxhomekeke kwizinto ezifana nohlobo lwe-inventri, amaxabiso entengo, ukuphakama kwesilingi yendawo yokugcina impahla, kunye nezixhobo zokuphatha izinto ezifana neeforklift okanye iimoto ezizihambelayo. Ukongeza, iimodyuli ze-racking systems zibonelela ngokuguquguquka, okwenza ukwandiswa okanye uhlengahlengiso njengoko iimfuno zeshishini ziguquka.

Ngokuqonda ngokupheleleyo amandla okusebenza kwezi nkqubo zokurhaxa kunye nezithintelo, abaphathi bendawo yokugcina iimpahla banokwenza iiplani ezikhulisa ukuxinana kogcino ngelixa zigcina ukufikelela lula. Eli nyathelo lisisiseko limisela inqanaba lophuculo olulandelayo olugxile kusetyenziso lwendawo, ukuhamba komsebenzi, kunye nokhuseleko.

Ukuphucula uYilo lweNdawo yokuGcina ukuSebenza ngokuPheleleyo kweSithuba

Ubume bendawo yokugcina impahla ayingombandela nje wokubeka iirack kwimiqolo; ibandakanya isicwangciso sobuchule sokulinganisa ukusetyenziswa kwendawo, ukufikeleleka, kunye nokusebenza kakuhle. Ukuphucula uyilo kubandakanya uqwalaselo ngononophelo lobubanzi bendawo yokuhlangana, ukuphakama kwerekhi, ukufikeleleka, kunye nokudityaniswa kweminye imisebenzi yesitora.

Xa ucwangcisa iipaseji, kubalulekile ukufumana ulungelelwaniso phakathi kobona bubanzi bumxinwa ukuba izixhobo zokuphatha izinto eziphathekayo zinokuhamba ngokukhuselekileyo kunye nesidingo sokwandisa ukuxinana kweerack. Iipaseji ezimxinwa zonyusa umthamo wogcino kodwa zifuna iifolokhwe zendlela emxinwa okanye iimoto ezizisebenzelayo. Ngokwahlukileyo, ii-aisles ezibanzi ziququzelela ukunyakaza ngokukhawuleza kunye nokuguquguquka kodwa ukunciphisa indawo yokugcina. Ukhetho luya kuxhomekeka kwisixhobo sakho kunye neemfuno zokugqiba.

Indawo ethe nkqo sisixhobo esingasetyenziswanga kwiindawo ezininzi zokugcina iimpahla. Iiracks zamashishini ezenzelwe ukusebenzisa ubude besilingi zinokuphinda-phinda umthamo wogcino ngaphandle kokwandisa indawo yokugcina impahla. Nangona kunjalo, ukwandisa ugcino oluthe nkqo kufuna izixhobo ezikwaziyo ukufikelela kwezi ziphakamileyo kunye novavanyo olunenkathalo lwemida yomthwalo wokhuseleko. Ukudibanisa imigangatho ye-mezzanine ecaleni kwe-racking kunokwandisa umthamo we-cubic, ukudibanisa indawo yokugcina kunye neofisi okanye iindawo zokupakisha.

Ukubekwa kweeracks ngokunxulumene nokwamkela kunye needokhi zokuthumela kunempembelelo ekusebenzeni komsebenzi. Ukulungelelanisa iirack ukunciphisa umgama wokuhamba phakathi kwezi ndawo kunye neendawo zokugcina ukukhawulezisa imisebenzi yangaphakathi nangaphandle. Ukubandakanya ii-aisles ezinqamlezileyo kwenza intshukumo yemathiriyeli engcono kwaye ithintele imiqobo yendlela.

Okokugqibela, cinga ngokudibanisa itekhnoloji efana neenkqubo zolawulo lwendawo yokugcina izinto (WMS) ezinceda imephu ukukhetha iindlela kunye ne-slot inventory ukuze kunyuswe iindlela zokuhamba. Uyilo luyaguquguquka; njengoko iiprofayili zomyalelo kunye nemixube yemveliso itshintsha, ukuphinda ujonge uyilo loyilo kuqinisekisa ukusebenza ngokuqhubekayo.

Ukubandakanya imilinganiselo yoKhuseleko kunye neMigangatho yokuThobela

Ukhuseleko yinto engaxoxisiyo kuyo nayiphi na indawo yemizi-mveliso kodwa ibaluleke ngokuphindwe kabini kwiindawo zokugcina apho oomatshini abanzima, iirakhi eziphezulu, kunye nomsebenzi ongatshintshiyo uhlala kunye. Ukuphumeza ukhuseleko kuyilo lwenkqubo yakho yokurhaqa ikhusela abasebenzi, igcina ingqibelelo yemveliso, kwaye inqanda ixesha elibiza kakhulu okanye izohlwayo zolawulo.

Iiracks zezinto eziphathekayo kufuneka zakhiwe kwaye zifakwe ukuthobela iikhowudi zokwakha zendawo kunye nemigangatho yokhuseleko njengemimiselo ye-OSHA. Ukusebenzisa umgangatho ophezulu wensimbi eyenzelwe imithwalo echaphazelekayo iyimfuneko. Ukuhlolwa rhoqo kufuneka kucwangciswe ukujonga umonakalo ofana nemiqadi egobileyo, umhlwa, okanye iibholiti ezikhululekileyo ezinokubeka esichengeni isidima solwakhiwo.

Abalindi beRack, njengabakhuseli bekholomu kunye nee-rack end caps, babalulekile ekuthinteleni iingozi ezibangelwa yimpembelelo ye-forklift. Ezi zincedisi zikhuselayo zifunxa ukungqubana okunokuthi ngenye indlela kubangele ukudilika kweerack okanye ukuwa kweemveliso. Ukongeza, iminatha yokhuseleko lwe-pallet okanye ukuhombisa ngocingo kuthintela iimpahla ekuweni kwiishelufu eziphezulu, ukunciphisa ukuvezwa kwengozi.

Imiqondiso ecacileyo, ebonakalayo inxibelelana nomthwalo womthwalo kwiiracks, ukuqinisekisa ukuba abaqhubi beforklift abagqithi kwimida. Uqeqesho lwabasebenzi bendawo yokugcina izinto kwiinkqubo ezichanekileyo zokusebenza kwe-forklift, iiprothokholi ezingxamisekileyo, kunye nokuphathwa kwezixhobo kubethelela ngakumbi ukhuseleko kwiinkqubo zemihla ngemihla.

Ukuyila ukukhanyisa okwaneleyo, ukufakela iinkqubo zokucima umlilo, kunye nokugcina iindawo zokuphuma ezicacileyo zonxunguphalo zizinto ezongezelelweyo ezibalulekileyo zokhuseleko. Ngokubandakanya ngokuqhubekayo la manyathelo kucwangciso lwakho lokurhweba kwimizi-mveliso kunye noyilo lonke lwendawo yokugcina, udala indawo ekhuselekileyo, ethembekileyo yokusebenza, ephucula uzinzo lokusebenza kunye nesimilo sabasebenzi.

Ukusetyenziswa kweTekhnoloji yokuphucula ukusebenza kakuhle kweRacking

Ukudityaniswa kwetekhnoloji kunye neenkqubo zokurhweba kwimizi-mveliso kuguqula iindawo zokugcina izinto zibe ziindawo ezilumkileyo, eziguquguqukayo ezonyusa imveliso ngokuzenzekela kunye nolawulo lwedatha yexesha langempela. Ubuchwephesha obufana neenkqubo zolawulo lwe-warehouse (WMS), iirobhothi ezizenzekelayo, ukuskena ikhowudi yebhakhowudi, kunye neenzwa ze-IoT zibonelela ngokubonakala kunye nolawulo kwi-inventri kunye nokuhamba kwezinto.

I-WMS ilandelela indawo yoluhlu lweempahla, ubungakanani, kunye nobume, ivumela ukutyunjwa okuchanekileyo kunye neenkqubo zokuchola ngokukhawuleza. Inceda ukulungelelanisa ukugcinwa ngaphakathi kweerack ngokubeka phambili iimpahla ngokusekelwe kwireyithi yenguqu kunye nokuhambelana. Le orchestration yedijithali inciphisa ixesha lokuhamba kwaye inciphisa iimpazamo zabantu ngexesha lokukhetha.

Ukugcinwa ngokuzenzekelayo kunye neenkqubo zokubuyisela (AS / RS) zisebenzisa i-robotic cranes okanye i-shuttles esebenza kwizakhiwo zokukrazula, ukukhupha kunye nokubeka imithwalo ngokungenelela okuncinci komntu. Ezi nkqubo zonyusa kakhulu isantya sokuchola kunye nokuchaneka ngelixa zikwasindisa indawo esemgangathweni.

I-Barcode kunye ne-RFID yokuskena itekhnoloji iququzelela ukulandelwa kwexesha langempela leepallets kunye neepakethi, ukuphucula ukuchaneka kwe-inventory kunye nokuhlanganiswa okungenamthungo kunye neenkqubo zokucwangcisa izixhobo zokusebenza (ERP). Izinzwa ze-IoT zinokubeka iliso kwindawo yokuhlala, zibone iimeko zokusingqongileyo ezinje ngobushushu kunye nokufuma, kunye nabaphathi abalumkileyo kwiingozi ezinokubakho njengomonakalo wesakhiwo okanye ukulayisha ngaphezulu.

Ukudityaniswa kobu buchwepheshe kuphakamisa i-industrial racking ngaphaya kokugcinwa kwe-static ukuya kwii-asethi ezinamandla, eziqhutywa yidatha. Utyalo-mali kwitekhnoloji yonyusa ukusebenza elubala, kunciphisa iindleko ezinxulumene neempazamo kunye nomsebenzi wezandla, kwaye kunceda ukulinganisa ukusebenza kakuhle kwendawo yokugcina izinto ngokuhambelana neemfuno zeshishini.

ULondolozo kunye noPhuculo oluQhubekekayo lokuSebenza kweXesha elide

Ukwakhiwa kwendawo yokugcina izinto ekumgangatho ophezulu kunabela ngaphaya kofakelo; ulondolozo oluqhubekayo kunye nophuculo oluphindaphindwayo ngundoqo ekuzinziseni umsebenzi ophambili. Iinkqubo zokurhweba kwimizi-mveliso, eziphantsi kokunxitywa kunye nokukrazula kwemihla ngemihla, zifuna ukugcinwa okucwangcisiweyo ukugcina ukhuseleko, ukusebenza kunye nokusebenza kakuhle.

Uhlolo lwesiqhelo lubalulekile. Izibonelelo kufuneka zibe neshedyuli yolondolozo ebandakanya ukukhangela umonakalo wesakhiwo, ukuvavanya ukuthembeka komthwalo, ukungqinisisa iimpawu zokhuseleko, kunye nokuhlaziya izixhobo apho kuyimfuneko. Ukulungiswa ngokukhawuleza kuthintela imiba emincinci ukuba inyuke ibe kukungaphumeleli kweendleko okanye iingozi.

Ngaphandle kokulungiswa komzimba, ukuhlalutya ngamaxesha athile ukusebenza kwendawo yokugcina impahla kunceda ukuchonga imiqobo okanye ukungasebenzi kakuhle. Ngokusebenzisa idatha eqokelelwe kwi-WMS kunye nezinye izixhobo zedijithali, abaphathi bogcino banokuzibona iindlela ezifana neemveliso ezifikelelwa rhoqo ezikhula kwimfuno okanye iishifti kwiiprofayili zolandelelwano, ezinokuthi ziqinisekise ukubekwa ngokutsha okanye uhlengahlengiso loyilo.

Uqeqesho oluqhubekayo lwabasebenzi kubuchwephesha obutsha, iiprothokholi zokhuseleko, kunye nezenzo ezingcono zokusebenza zixhasa inkcubeko eguquguqukayo eyamkela uphuculo. Ukucela impendulo kubasebenzi bendawo yokugcina iimpahla abanxibelelana neenkqubo zokurhangqa yonke imihla kunika ulwazi olusebenzayo oluhlala lungahoywa ngabaphathi.

Okokugqibela, ukugcina unolwazi ngezinto ezintsha kwitekhnoloji yeracking kunye neenkqubo zogcino kuvumela amashishini ukuba abandakanye izisombululo eziphambili ngokusebenzayo. Nokuba uphucula ukuya kwiiyunithi zokurhwasha iimodyuli ezithe kratya okanye ukwandisa amanqanaba okuzisebenzela, ukwamkela ukuphuculwa okuqhubekayo kuqinisekisa ukuba indawo yakho yokugcina impahla ihlala iyi-asethi enokhuphiswano ixesha elide kwixesha elizayo.

Ugcino olululo lubalulekile ekuhlangabezaneni neemfuno zale mihla zentengiso zesantya, ukuchaneka, kunye nokusebenza kakuhle kweendleko. Izisombululo zokurhweba kwimizi-mveliso azigcini nje ngokukhulisa indawo kodwa zikwaxhasa imisebenzi ekhuselekileyo, eguquguqukayo evela kwishishini lakho. Ngokukhetha ngononophelo iintlobo ezifanelekileyo zokurhaxa, ukuyila uyilo olwandisa indawo, ukubeka phambili ukhuseleko, ukwamkela itekhnoloji, kunye nokuzibophelela kugcino oluqhubekayo, unokwakha indawo yokugcina eqhuba ukugqwesa kokusebenza ngokwenene.

Ukwamkela ezi zicwangciso kukhokelela kwisibonelelo esingahlali nje kuphela kwi-inventri kodwa sibe yinto ekhuthaza ukuhamba komsebenzi okuphuculweyo, ukuzaliseka komyalelo okhawulezayo, kunye nokukhula okunyukayo. Imibono ekwabelwana ngayo ibonelela ngemephu yendlela kumashishini ajonge ukuguqula indawo yokugcina indawo kwindawo yogcino oluphezulu, elungele ukuhlangabezana nemingeni yanamhlanje nangomso.